Vibrating Screens

Product Details:

Horizontal Vibrating Screen

Introduction:
Star Trace is proud to be the first company in the world to successfully implement a simple yet efficient drive arrangement for large horizontal and inclined vibrating screens. Having gained popularity over the years for smaller applications, our breakthrough has resulted in significant benefits — including reduced maintenance, compact design, and operational simplicity.

Engineered specifically for heavy-duty applications, our Horizontal Vibrating Screens are designed for long service life and low operating and maintenance costs — all at a competitive price. Standard models are readily available for quick delivery.

Key Advantages:

• No External Drive Required: Eliminates the need for vee-belts, cardan shafts, and related components.

• No Oilbath Oscillators: Avoids issues with synchronizing gears and potential oil leaks.

• Compact Design: Screens can be installed closer together, saving space in your plant layout.

• No Motor Support Stand Required: The motor is mounted directly on the screen, removing the need for additional structures.

• No Snubbers Required: The screen-mounted drive absorbs oscillations, reducing wear and tear on components.

• Reduced Power Consumption: The simplified drive system consumes less power than conventional models.

• Easy Maintenance: The drive system's simplicity ensures minimal maintenance and faster motor replacement with standby units.

• Isolated Bearing Failures: Bearings are isolated, preventing contamination and damage to other parts.

Flexible Customization:

Our screens can be custom-engineered to meet specific requirements including plant layout, screening performance, and environmental conditions. Various options are available:

• Construction Materials: Includes stainless steel variants for the chemical industry.

• Special Coatings: Protective paint systems available for harsh mining environments.

• Accessories & Add-ons: A wide range of optional features is available upon request.

Rugged Vibratory Motors:

Our heavy-duty vibratory motors are designed for durability and performance in tough conditions:

• IP55 Protection: Dust and water-resistant — ideal for wet screening and dewatering.

• Heavy-duty Construction: Built to endure continuous, high-load operation.

Applications:
Widely used in industries such as mining, metallurgy, chemical processing, aggregate production, coal handling, and more.

Product Details:

Ultrasonic Screen Separator / Vibro Separator

Product Overview:
The Ultrasonic Screen Separator from Star Trace is an advanced screening solution designed to overcome the limitations of conventional vibro sieving. By integrating an ultrasonic energy converter, this system introduces ultrahigh-frequency vibrations onto the screen surface. This high-frequency energy keeps the mesh clear and significantly improves screening efficiency—especially for superfine powders that are difficult to sieve using standard vibratory methods.

Often compared to magnetic filters in function, the ultrasonic system helps maintain uninterrupted material flow, prevents clogging, and ensures higher screening precision.

Key Advantages:

• Solves complex sieving problems such as:

  • High adsorption

  • Agglomeration (easy clustering)

  • Static charge

  • High precision or density materials

  • Low specific gravity particles

• Screening accuracy increased by 1–100%

• Output improved by 0.5 to 10 times

• Suitable for single-layer or multi-layer configurations

• Self-cleaning mechanism reduces downtime

• Maintains stable material properties throughout the process

Applications:

Chemical Industry

• Resins, pigments, industrial chemicals, pharmaceuticals, cosmetics, coatings

Food & Beverage Industry

• Sugar powder, starch, salt, rice flour, milk powder, soybean milk, egg powder, sauces, syrups

Environmental & Waste Treatment

• Waste oils, wastewater, dye effluents, detergents, activated carbon

Coatings & Paints

• Powder coatings, pigment dispersion, paint additives

Metallurgy

• Metal powders, alloys, precious metal dust

Why Choose Star Trace?

• Precision engineering & ISO-grade components

• Over 25 years in separation and screening technology

• Customizable to meet your exact process requirements

• Energy-efficient and durable design

• Trusted by clients across chemical, food, pharma, and environmental sectors

Product Details:

Gyratory Screen Separators

Product Overview:
Star Trace’s Gyratory Screen Separator is a highly efficient, high-capacity screening machine designed for precise particle size separation. With a unique gyratory motion and a customizable vibration pattern, it offers significantly higher throughput per square meter of screening area and minimizes the percentage of fines in oversize discharge — outperforming conventional screening machines.

Key Features:

• High-capacity output per square meter

• Accurate gradation of particles

• Minimum screen blinding

• Efficient separation of oversize and undersize material

• Suitable for wet or dry, fine or coarse screening

• Adjustable motion parameters for customized performance

• Continuous discharge of oversize material

• Compact and energy-efficient design

Working Principle:

The Gyratory Screen Separator operates through a dual-weighted vibrating motor system:

• Top eccentric weight: Produces horizontal vibration, causing material to travel in a spiral path across the screen surface.

• Bottom eccentric weight: Adds vertical and tangential motion, enhancing material turnover and preventing screen clogging.

By adjusting the eccentric mass and lead angle, operators can control the speed, flow pattern, and throw intensity to achieve optimal separation efficiency for a wide range of materials — from heavy and coarse to light and fine.

Industries Catered:

• Mineral Processing

• Pharmaceuticals

• Ceramics

• Animal Feed

• Food & Beverages

• Effluent & Wastewater Treatment

• Abrasives & Surface Finishing

• Chemical Processing

Applications:

Ideal for scalping, de-dusting, de-watering, classification, and separation of:

• Powders

• Granules

• Slurries

• Chemicals

• Industrial waste

Product Details:

Dewatering Screens Separators:

Star Trace is proud to be the first company in the world to successfully implement a simple, efficient drive system for large dewatering screens, a design previously used only in small horizontal and inclined screens. This innovation has led to significant benefits, including reduced maintenance, improved compactness, and operational simplicity.

Designed specifically for heavy-duty applications, our dewatering screens are engineered for long life, low operational costs, and minimal maintenance, all while being competitively priced. Our standard range of dewatering screens is typically available for quick delivery.

Key Advantages:

• No External Drives: Eliminates the need for external drives with vee-belts or cardan shafts.

• No Oil Bath Oscillators: Removes the complexity and maintenance issues of oil bath oscillators with synchronizing gears, preventing oil leakage.

• No Motor Support Stand Needed: The integrated design removes the requirement for additional motor support structures.

• No Snubbers Required: Our screen-mounted drive eliminates the need for snubbers, preventing damage to vee-belts and motors from large oscillations during stopping.

• Isolated Bearing Failure: Bearing failures are self-contained, avoiding the spread of damage to other components, unlike systems with oil baths.

• Compact Design: Allows screens to be installed in close proximity, optimizing space utilization.

• Easy Maintenance: Vibrator motors can be quickly swapped with standby units, minimizing downtime.

• Energy Efficient: With no gears or belts, power consumption is significantly lower compared to conventional systems.

Product Details:

Vibro Sifter

Star Trace offers a durable and efficient Vibro Sifter, developed by one of the most trusted manufacturers, suppliers, and exporters of a wide range of vibrating screens. This high-performance equipment is ideal for separating materials based on size in various processing industries.

Working Principle:

The Vibro Sifter operates via an unbalanced motor with a double-extended shaft mounted with eccentric weights on both ends:

• The top eccentric weight rotates in a plane near the machine’s center of mass, generating horizontal vibration. This motion moves material outward across the screen, helping faster discharge of oversize particles.

• The bottom eccentric weight rotates below the center of mass, inducing vertical and tangential vibration. This increases the vertical motion, enhancing material turnover on the screen surface and allowing more undersized material to pass through efficiently.

• Heavy-duty springs mounted on the circular motor base help to amplify the vibration, ensuring consistent performance.

Key Features:

• Robust and compact design

• Efficient material separation for a wide range of industries

• Smooth and noiseless operation

• Easy to maintain and operate

• High throughput with quick screen changeover

• Suitable for wet and dry screening applications

Applications:

Used widely in industries such as:

• Pharmaceuticals

• Chemicals

• Food processing

• Minerals

• Fertilizers

• Plastics

• Ceramics

Product Details:

Banana Vibrating Screen

Star Trace offers high-performance Banana Vibrating Screens, specifically engineered for high-capacity screening applications. The unique banana-shaped deck design allows for efficient material flow and increased screening area, making it ideal for handling large volumes of material with improved accuracy.

Working Principle:

The screen gets its name from the banana-like curved deck profile. This design uses a steep initial angle that facilitates rapid material movement, followed by a shallower discharge zone that improves material stratification and separation efficiency. It operates with a linear motion, driven by two unbalanced motors, ensuring smooth and consistent performance.

Key Features:

• High throughput capacity due to multi-slope (banana-type) deck design

• Efficient screening performance with better stratification and faster material travel

• Robust construction for heavy-duty applications

• Available in single or multi-deck configurations

• Low maintenance with easy access to components

• Energy efficient operation with optimized vibration parameters

• Customizable screen media (rubber, polyurethane, wire mesh) based on material type

Applications:

Widely used in industries such as:

• Mining

• Coal preparation

• Iron ore processing

• Aggregate and sand screening

• Mineral beneficiation

• Steel plants

Advantages:

• Reduces equipment footprint with increased screening efficiency

• Handles wet and dry materials effectively

• Long operational life due to durable components

• Reduced operating and maintenance costs

Product Details:

Vibrating Screen Separator

Star Trace is a trusted name among manufacturers, suppliers, and exporters of Vibrating Screen Separators, offering high-performance screening solutions for a variety of industries. These separators are designed for precise grading, scalping, de-dusting, and filtering of both solid and liquid materials.

Working Principle:

The Vibrating Screen Separator is powered by a specially designed vibratory motor that creates multi-plane vibration. The motor shaft is fitted with adjustable eccentric weights at both ends. The rotation of these weights generates horizontal, vertical, and tangential vibrations, enabling:

• Efficient separation and classification of materials

• Maximum throughput with high screening accuracy

• Rapid discharge of oversized material

Key Features:

• Rugged and compact design for long life and low maintenance

• Multi-deck options for multiple separations in a single operation

• Quick-release clamp rings for fast screen changes

• Dust-tight construction with optional lid and outlet connections

• Highly customizable with screen materials in SS wire mesh, perforated sheets, etc.

• Low noise operation with grease-lubricated motor bearings

Applications:

Ideal for use in:

• Food & Beverages

• Pharmaceuticals

• Chemicals

• Minerals

• Plastics

• Ceramics

• Fertilizers

• Pulp & Paper

Available Configurations:

• Single, double, or triple deck

• Options with ultrasonic cleaning systems

• Wet and dry screening versions

Product Details:

Screen Separators
High-Capacity, Precision Particle Separation

Star Trace specializes in the design and manufacturing of Screen Separators, engineered for efficient particle size separation with higher throughput and minimal fines loss. This vibratory separator is ideal for applications where precision, capacity, and efficiency are critical.

Working Principle:

The vibratory motion in Star Trace Screen Separators is generated by an unbalanced motor with eccentric weights mounted on both ends of the shaft.

• The top eccentric weight rotates in a horizontal plane near the center of mass, generating horizontal vibrations. This causes material to move uniformly across the screen toward the periphery. Increasing this mass intensifies the horizontal throw, accelerating the discharge of oversize material.

• The bottom eccentric weight, rotating below the center of mass, induces tilt in the screen frame, producing vertical and tangential vibrations.

  • The vertical motion promotes effective material turnover, improving the throughput of undersized particles.

  • The tangential motion, influenced by the lead angle between top and bottom weights, governs the spiral flow pattern and ensures continuous discharge of oversize material.

Operators can adjust the lead angle and eccentric mass to optimize:

• Flow rate

• Screening efficiency

• Separation accuracy for a wide range of materials — wet or dry, coarse or fine, heavy or light

Key Features:

• Designed for high capacity with lower percentage of fines

• Optimized for efficient oversize discharge

• Adjustable vibration patterns to suit specific material properties

• Rapid and efficient screening with minimal blinding

• Suitable for wet and dry screening applications

Industries Catered:

• Mineral Processing

• Pharmaceuticals

• Ceramics

• Animal Feed

• Food & Beverages

• Effluent and Waste Treatment

• Abrasive Processing

• Water Treatment

Star Trace is a leading manufacturer, supplier, and exporter of Screen Separators in India, offering fully customizable solutions for industrial screening needs.

Product Details:

Vibro Sifter is a durable product of one of the leading & most trusted manufacturers, suppliers, and exporters of a wide array of vibrating screen. The motivation is through a unbalanced motor with a double extended shaft, fitted at both ends with eccentric weights .The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration.

Product Details:

Industrial Vibro Sifter is a durable product of one of the leading & most trusted manufacturers, suppliers, and exporters of a wide array of vibrating screen. The motivation is through a unbalanced motor with a double extended shaft, fitted at both ends with eccentric weights .The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration.

Product Details:

Vibrating Screens for Silica
High-Efficiency Screening Solutions for Silica and Heavy Ores

Star Trace is a leading manufacturer, supplier, and exporter of Vibrating Screens for silica, engineered to handle heavy-duty screening applications with precision and durability. These screens are specifically developed to meet the demands of silica sand processing, mineral beneficiation, and industrial material separation.

Our vibrating screens are fabricated using heavy crimped wire meshes in various aperture sizes and materials (including stainless steel, mild steel, and galvanized iron) and can be customized with folded edges or other client-specific requirements.

Available Types of Vibrating Screens for Silica: 1. Dewatering Screens

Designed for removing moisture from silica sand and fine ores. Star Trace pioneered large-scale dewatering screen technology with a simplified drive arrangement, offering:

• Lower maintenance

• Compact, space-saving design

• Efficient moisture removal with high throughput

2. Screen Separators

High-capacity, gradable separators with precise particle sizing. Ideal for fine separation with minimal fines loss, enabling faster discharge of oversize materials. Suitable for both wet and dry silica screening.

3. Linear Motion Screens

Developed with a direct, simple drive mechanism, these screens are suitable for horizontal or inclined installations. Known for:

• Efficient material transport

• High processing volume

• Low operational complexity and easy maintenance

4. Circular Motion Screens

Used for wet and dry classification, these screens operate silently and protect the structural frame from vibration loads. Widely applied in:

• Mineral processing

• Fertilizer and chemical industries

• Silica sand grading and coal beneficiation

5. Vibratory Screens

Available in sizes ranging from 12 inches to 72 inches in diameter and mesh sizes from 4 mesh to 400 mesh, these screens are ideal for fine silica powder grading.

• Capacity: 100 kg/hr to 22,000 kg/hr

• Ideal for bulk processing in mining, glass, ceramics, and construction sectors

Applications:

• Silica sand grading and classification

• Cement plants and crushers

• Concrete reinforcement and fencing

• Mineral beneficiation

• Water filtration media processing

• Industrial chemical production

Why Choose Star Trace Vibrating Screens for Silica?

• Custom-built screens to match your material specs

• Multiple screen types for different stages of silica processing

• Durable mesh options with precise aperture sizes

• High throughput with efficient separation

• Low maintenance and energy-efficient design

Product Details:

Industrial Vibrator Screening Machine:

Star Trace Vibrating Screens are specially designed screening machines widely used for sieving, separation, classification, and dewatering of materials in industrial processes. These screens are manufactured using heavy-duty crimped wire mesh and are available in custom aperture sizes and materials, including options with folded edges for added strength.

Our vibrating screen range is suitable for processing heavy ores, aggregates, coal, silica, minerals, chemicals, and more. These screens also play a vital role in crusher plants, fencing applications, and concrete reinforcement systems.

Types of Vibrating Screens Offered: Dewatering Screen

• Designed for efficient moisture removal from mineral concentrates or fine particles.

• Suitable for wet silica, ores, and slurry-based processes.

• First-of-its-kind large dewatering screen with simplified drive, reduced maintenance, and compact design.

Screen Separator

• High-capacity particle separator with precise gradation.

• Excellent for applications where oversized material discharge and minimum fines are essential.

• Maximizes efficiency per square meter of screen area.

Linear Motion Vibrating Screen

• Horizontal and inclined screens with simple drive systems.

• Ideal for heavy-duty applications with low maintenance, long service life, and compact structure.

• Perfect for ore screening, aggregate grading, and material classification.

Circular Motion Screen

• Low-profile vibratory screening machine with virtually noiseless operation.

• Used for wet and dry screening, coarse and fine separations.

• Common in steel plants, mineral beneficiation units, coal preparation, food, fertilizer, and chemical industries.

Vibratory Screen

• Available in models ranging from 12 inches to 72 inches diameter.

• Handles capacities from 100 kg/hr to 22,000 kg/hr.

• Supports mesh sizes from 4 mesh to 400 mesh, tailored to your screening requirements.

Key Features:

• Custom-built designs to meet unique process needs

• Heavy-duty construction for industrial-scale sieving and separation

• Reduced maintenance and energy-efficient operation

• Wide range of mesh options and screen formats

• Available with single or multi-layer configurations

• Easy integration into new or existing process lines

Applications:

• Mining and Mineral Processing

• Cement and Aggregate Plants

• Coal and Iron Ore Screening

• Silica and Sand Processing

• Chemical and Fertilizer Industries

• Steel Plants and Foundries

• Food and Pharmaceutical Industries

• Dewatering and Slurry Separation

Why Choose Star Trace Vibrating Screens?

• Pioneer in developing large vibrating screens with simplified drives

• Extensive range for wet, dry, fine, and coarse screening

• Engineered for performance, longevity, and easy servicing

• Trusted by clients across India and global markets

Product Details:

Flip Flop Vibratory Screen
Efficient Screening for Difficult Bulk Materials

Star Trace is a trusted manufacturer and exporter of Flip Flop Vibratory Screens, designed specifically for challenging screening applications. These screens are ideal for handling damp, sticky, fibrous, or matted materials where conventional screens often fail.

Working Principle:

The Flip Flop screen operates by combining the actions of linear vibration and circular motion, generating a dual-vibration movement. The system uses resonance to drive both motions using a single motor, increasing energy efficiency and reducing mechanical complexity.

The screen panels are mounted in a floating frame and are alternately stretched and relaxed, which effectively prevents clogging and ensures continuous and efficient material separation, even with hard-to-screen substances.

Key Features & Benefits:

• Dual-motion vibration for maximum screening efficiency

• Handles wet, sticky, fibrous, or lightweight materials effectively

• Low maintenance with minimal moving parts

• Compact, modular design allows easy installation and scalability

• Available in single or multi-deck configurations

• Energy-efficient with single-drive resonance operation

• Long screen life due to flexible and replaceable screen panels

Applications:

The Flip Flop Vibratory Screen is ideal for industries dealing with difficult-to-screen materials such as:

• Sand and Crushed Stone

• Iron, Bauxite, Copper Ore

• Coal, Coke, Iron Ore Fines

• Limestone, Dolomite, Basalt, Gypsum

• Municipal Solid Waste (MSW)

• Construction & Demolition Debris

• E-Waste Recycling

• Wood Chips, Sawdust, Wood Flour

• Bio-Solids and Organic Waste

• Shredded Plastics and Rubber

• Chemicals and Fertilizers

Product Details:

Product Overview:

Star Trace is proud to be the first company in the world to successfully implement a simple drive mechanism for large horizontal and inclined Linear Motion Vibrating Screens — a breakthrough that delivers unmatched advantages in terms of compactness, reliability, and maintenance reduction.

While linear motion screens have been used effectively for smaller applications, our unique engineering approach has made them suitable for heavy-duty, large-scale industrial uses with lower operating costs, greater durability, and minimal downtime.

Key Advantages:

• Simplified Drive System:

  • Eliminates the need for external drives, V-belts, cardan shafts, or oil-bath oscillators.

  • No synchronizing gears or snubbers required.

• Low Maintenance:

  • No oil leaks or gear failures.

  • Bearing failure remains isolated to a single unit, avoiding damage to other components.

• High Reliability:

  • Compact construction allows closer screen positioning, saving space.

  • Linear motion is ideal for continuous, heavy-duty applications.

• Quick Maintenance & Reduced Downtime:

  • Vibrator motors are easily replaceable with standby units.

  • No motor stands or overhead structures needed for support.

• Energy Efficiency:

  • Uses less power than conventional belt and gear-driven systems.

  • Directly mounted motors reduce transmission loss.

Applications:

• Mining & Mineral Processing

• Quarry & Aggregates

• Iron Ore & Coal Handling

• Cement Plants

• Steel & Foundry Industries

• Chemical & Fertilizer Industries

• Silica Sand & Industrial Minerals

Design Features:

• Designed for high throughput and durability.

• Available in customized sizes and deck configurations.

• Supports both horizontal and inclined operations.

• Ideal for both wet and dry screening applications.

• Heavy-duty construction ensures long service life even in rugged environments.

Why Choose Star Trace Linear Motion Screens?

• First in the world to scale this technology for large applications.

• Proven performance across industries.

• Low maintenance, low operating cost, high ROI.

• Customizable to fit specific process and plant needs.

About Us:

Star Trace is a trusted name in the field of vibratory screening solutions, and a leading manufacturer, supplier, and exporter of Linear Motion Vibrating Screens in India. With years of experience and innovation, we deliver machines that are engineered for efficiency, reliability, and maximum productivity.

Product Details:

Circular Motion Screen:

Star Trace offers the Universal Vibro Screen, an advanced circular motion vibratory screening machine designed for compact installation, minimal noise, and efficient protection of support structures. Suitable for both wet and dry screening, it supports coarse and fine material separation. Widely used in steel plants, mineral processing, chemicals, coal, mining, fertilizers, and food industries.

Key Features & Advantages:

• High availability and reliability due to advanced design and build quality.

• Cost-effective and flexible with standardized components.

• Custom screen decks: spring steel wire, perforated metal sheets, rubber, or polyurethane.

• Efficient screening area usage with adaptable deck arrangements (longitudinal, transverse, insert, or laid linings).

• Quick and easy screen mat replacement with removable frames and screw connections.

• Low noise levels with grease-lubricated circular drive units and stable low-vibration operation.

• Long service life with heavy-duty bearings.

• Low maintenance through direct drive system and maintenance-free cardan shaft.

• Optional dust seals available for cleaner operations.

• Easy installation and part replacement using screw-fit connections.

Applications:

• Wet & dry screening

• Fine & coarse separations

• Used in: mineral processing, steel mills, chemicals, coal, fertilizers, mining, food processing, and more.

Star Trace is a leading manufacturer, supplier, and exporter of:

• Circular Motion Screens

• Linear Motion Vibrating Screens

• Vibro Screens

Product Details:

Geared Force Exciter
Reliable Vibration Source for Heavy-Duty Screening & Material Handling

Star Trace is one of the leading manufacturers of Geared Force Exciters, designed to generate linear vibrations for high-volume material handling. These exciters are integrated into heavy-duty gearboxes to achieve maximum feed rates with high operational efficiency.

Working Principle:

The Geared Force Exciter consists of a specially designed gearbox with two counter-rotating shafts, each carrying two counterweights. These counterweights create linear motion, ideal for vibrating feeders, screens, and related equipment.

The counterweights are carefully manufactured to deliver the required static moment, and adjustable holes are provided for mass adjustment based on the application. The gearbox is built with hardened and ground gears enclosed in a robust cast housing. The bearings are oil-lubricated to support high-speed operations (750–1500 RPM).

Dynamic moments can be customized from 500 kg·cm to 170,000 kg·cm, depending on application requirements.

Key Features:

• Durable cast housing with precision-ground gears

• Designed for continuous, heavy-duty operation

• Adjustable static moment for application-specific tuning

• Oil-lubricated bearings ensure long service life

• Custom-built units based on customer input and specifications

Applications:

Geared Force Exciters are widely used in the following industries and processes:

• Mining and mineral beneficiation

• Iron and steel plants

• Cement manufacturing

• Fertilizer production

• Chemical processing

• Ceramics and refractory industries

• Sizing, feeding, conveying, dewatering, desliming, segregation, and purification of bulk materials

Product Details:

Filtration and Dewatering Systems

Star Trace specializes in the design, fabrication, and supply of Filtration and Dewatering equipment, serving a wide range of industries including mineral processing, chemical, pharmaceutical, water treatment, and more. Our equipment is engineered to deliver efficient solid-liquid separation for improved processing, handling, and waste management.

Filtration Process Overview:

Filtration is a mechanical or physical process used to separate solids from liquids or gases by using a filter medium that allows the fluid to pass while retaining larger solid particles. This separation is essential in industrial and environmental applications, though it's often not completely clean—residual solids and fine particles may remain in the filtrate or on the filter.

There are two main types of filters:

• Surface Filters – Act as sieves and trap particles on the surface (e.g., Belt Filter, Rotary Vacuum Drum Filter, Screen Filter).

• Depth Filters – Use granular media like sand to trap particles within the material's depth (e.g., Sand Filters). These are less prone to clogging and suitable for fine particles.

Filtration Equipment Offered: Vacuum Filtration Units:

• Filter Presses

• Vertical Pressure Filters

• Belt Press Filters

• Granular Media Filters

Pressure Filtration Units:

• Filter Presses

• Vertical Pressure Filters

• Belt Press Filters

• Granular Media Filters

Additional features such as self-cleaning screens, solvent rinsing, and backwashing systems are available for operational efficiency and reduced maintenance.

Dewatering Systems:

Dewatering is critical in mineral processing, where moisture needs to be removed from concentrates and ore to:

• Allow for easier material handling and transport

• Facilitate further processing

• Ensure proper waste disposal of gangue material

Our dewatering equipment ensures high-efficiency water removal with minimal loss of valuable solids.

Applications:

• Mineral and ore processing

• Chemical and pharmaceutical industries

• Water and sewage treatment plants

• Sludge handling and waste recovery systems

• Food processing and beverage filtration

Star Trace is a leading manufacturer, supplier, and exporter of Filtration and Dewatering Systems in India, offering turnkey solutions backed by years of engineering expertise and industry experience.