Vibrating Equipments

Product Details:

Vibratory Motor

Introduction:

Star Trace offers a range of high-performance Vibratory Motors that are robust, reliable, maintenance-free, and designed for high load applications. These are totally enclosed, three-phase squirrel cage induction motors, featuring adjustable eccentric weights mounted on both ends of the shaft to generate vibration during rotation.

The motor shaft and bearing system are engineered to endure heavy radial loads, ensuring optimal performance in demanding industrial environments.

Applications:

Star Trace Vibratory Motors are widely used in:

• Vibrating screens

• Vibrating feeders and conveyors

• Hoppers and silos (to prevent material blockage)

• Foundry shakeouts

• Compaction equipment

They are ideal for ensuring consistent material flow and efficient processing in industries like mining, construction, pharmaceuticals, food processing, and more.

Key Features:

• Heavy-duty cylindrical roller bearings for long service life

• Self-lubricating and maintenance-free design

• High-quality vibration-resistant winding with insulation resin for durability

• Dust-tight and water-tight with sealed enclosures and special rubber washers

• High starting torque for reliable start-up

• Each motor is individually tested under load for quality assurance

• Clearly marked unbalance weights for easy adjustment

• Equipped with lifting lugs for easy handling

• Vibration-proof mounting with high-tensile mounting screws

• Universal mounting options for flexible installation

Salient Features:

• Enhanced Reliability: Built to perform in harsh conditions with minimal downtime

• Low Maintenance: Sealed components and self-lubricating bearings

• High Efficiency: Optimal power-to-vibration ratio

• Rugged Construction: Withstands tough environments and heavy-duty cycles

Why Choose Star Trace?

Star Trace specializes in the design and fabrication of Vibratory Motors. We are one of the leading manufacturers, suppliers, and exporters of vibratory motors in India. Our motors are built using premium-grade components and tested rigorously for reliability and efficiency.

Product Details:

The vibratory Motor leverages on our rich domain experience of manufacturing, supplying, and exporting a wide range of vibrating equipments and offers seamless performance under demanding working conditions. These are seamlessly enclosed and are having per squirrel cage design. These are equipped with eccentric weights at either ends of shafts for producing vibrations and are stringently tested for quality in accordance with international norms.

Features:

• Low on maintenance
• Remarkable efficacy
• Easy to operate

Details:

• One of two lifting lugs
• Absolutely secure centrifugal mounting
• Quality-tested components, each motor tested under load
• Reliable starting by means of a high-powdered starting torque
• Permanent and well legible setting marketing of the unbalanced weights
• Vibration-proof joining through the considerable Tensility of the mounting screws
• Dust-tight and water-tight through a sealing covering with special circular rubber washer
• Universal mounting facilities through an optimum choice of inter spacing in the base mounting

Applications:

• These motors are used in various material handling equipment such as vibrating screens, conveyors and feeder
• They are also used on hoppers, silos to prevent congestion of material flow

Specifications:

• Centrifugal force range: From 42 to 14250 N
• Operating torque range suitable for vibrating units: From 3.6 to 3600 Kgs
• Working weight range: From 1 to 6000 Kgs
• Power connection: From 3 Phase current with 50 Hz 415 V A.C
• Rated consumption: 0.1 to 10 KW
• Ambient temperature: Up to 60ºc

Product Details:

Vibro Energy Finishing Machine

Star Trace Vibratory Finishing Systems

Star Trace vibratory finishing machines are engineered for high-efficiency surface treatment applications, including deburring, descaling, edge radiusing, polishing, surface improvement, and pre-plating finishing of a wide range of components. These systems are ideal for processing both metal and plastic parts, including fully machined items.

Operating Principle

In Star Trace vibratory finishing machines, the components and media are loaded into a processing bowl or tub. The system generates controlled vibrations that cause the load to move in a spiral or corkscrew motion. This consistent motion ensures uniform finishing, as the constant contact between components and media facilitates effective surface treatment.

Key Advantages

• Continuous Operation: Allows uninterrupted processing for improved throughput.

• No Resting Points: Eliminates stagnation of parts and media, ensuring consistent results.

• Shorter Cycle Times: Significantly reduces processing time compared to conventional barreling methods.

• Gentle on Components: Ideal for delicate or precision parts with no risk of distortion or damage.

• On-the-Fly Inspection: Components can be visually inspected during the process without halting the machine.

 

Applications:
Ideal for industries requiring precision surface treatment, including automotive, aerospace, electronics, metal fabrication, and plastic molding.

Product Details:

Test Sieve Shaker

Star Trace specializes in the design, fabrication, and supply of high-performance Test Sieve Shakers, engineered for accurate and reliable particle size analysis across a wide range of materials. Our electromagnetic vibrating test sieve shakers offer fast, consistent, and maintenance-free operation—making them ideal for laboratories and quality control facilities.

Key Applications:

• Pharmaceutical Powders & Granules

• Chemical Processing Materials

• Construction Aggregates (Sand, Cement, Gravel, Fire Rock)

• Any bulk material requiring precise particle size distribution analysis

Product Features:

• Electromagnetic Drive: Combines sharp vertical motion with rotary action at 3,600 vibrations/minute for optimum separation and accuracy

• High-Speed Vibrations: Enable faster sieving with minimal particle degradation

• Durable & Maintenance-Free: No motors, belts, gears, or lubrication required

• Easy Operation:

  • Place nested sieves

  • Lock using the handle

  • Start test with preset timer for consistent analysis

  • Adjustable voltage via rheostat to maintain accuracy despite line fluctuations

Technical Specifications:

• Holds up to six 8-inch full-height sieves + bottom pan or twelve half-height sieves + bottom pan

• Operates on 230V, 50Hz, single-phase AC

• Compact and lightweight—ideal for use in multiple lab environments

• Low-noise operation complying with IS standards

Advantages:

• Rapid, precise, and repeatable particle size analysis

• Portable and lab-friendly design

• Long service life with virtually no mechanical wear

• Suitable for batch testing and R&D use

Star Trace is a leading manufacturer, supplier, and exporter of Test Sieve Shakers in India, offering reliable, cost-effective solutions for laboratories, research facilities, and industrial applications.

Product Details:

Vibrating Tables

Star Trace is a leading manufacturer, supplier, and exporter of Vibrating Tables in India, specializing in custom fabrication to meet diverse industrial needs.

Product Description:

Vibrating Tables are designed to compact and settle dry bulk materials in a wide variety of containers, significantly increasing the net weight or reducing container size—leading to cost savings in both shipping and storage. These tables are also highly effective for handling small metal parts such as nuts, bolts, and rivets, ensuring even distribution and packaging.

In specialized applications, our vibrating tables are used to settle large items, such as 2,000 kg coils of strip steel, to ensure proper alignment before transportation or storage.

We offer two types of Vibrating Tables:

• Electromagnetic

• Electromechanical

The choice of model depends on:

• The specific application

• Characteristics of the material or components

• The response of materials to vibration

• Maximum load capacity

• Type of container used

Key Features:

• Available in 5 different models with capacities up to 6 tonnes

• Rugged vibrator drives for durability

• Extra-heavy-duty bearings for extended service life

• Fully enclosed, dust-tight, and splash-proof drive units

• Customizable options available to suit specific industry needs

Applications:

• Packaging and compaction of powders and granular materials

• Settling of metal parts and castings

• Pre-transport alignment of large coils and components

Why Choose Star Trace?

• Specialized in the fabrication of Vibrating Tables

• Trusted manufacturer, supplier, and exporter from India

• High-quality components and robust design

• Nationwide and international shipping

Product Details:

Laboratory Ro-Tap Sieve Shaker

The Laboratory Ro-Tap Sieve Shaker is a precision instrument designed for particle size analysis and size distribution testing in a wide range of solid material samples. It is commonly used for testing soils, geological materials, metal alloys, coal, coke, and other particulate substances with individual particle sizes ranging from over 5 inches to fine powders.

Working Principle:

Testing is performed by stacking sieves with progressively smaller mesh openings from top to bottom. A solid collection pan is placed at the bottom to catch all particles that pass through the finest sieve.

The Ro-Tap mechanism holds the sieve stack and performs a simultaneous circular shaking and tapping motion. This dual action improves particle stratification and helps each particle find its appropriate level in the stack. The shaking action moves particles across the screen surfaces, while the tapping motion promotes the passage of near-size particles through the sieve openings.

After a preset testing duration, the sieve stack is removed and the material retained on each sieve is weighed individually. From this data, percent retained on each sieve is calculated, allowing for accurate particle size distribution analysis.

Applications:

• Soil and sediment analysis

• Geological and mineral testing

• Alloy and metal powder classification

• Coal, coke, and carbon-based material sizing

• Industrial quality control and research labs

Grinding Media Selection (Based on Sample Type):

• Geological Ores & Minerals: Hardened steel grinding media

• Alloys: Tungsten carbide-lined grinding media

• Coal & Coke: Tungsten carbide-coated grinding media

These materials are selected to minimize contamination and ensure effective grinding based on sample hardness and composition.

Product Details:

Vibrating Machine:

Star trace is a professional vibrating machine manufacturer in india, which adopts advanced manufacturing equipment and technology to produce various vibrating machines. Our vibrating machines are convenient to operate and are of reliable performance. This vibrating machines are easily cast by using a tamping bar or a vibrating table. However air trapped in cement mortar paste can not be thus removed while casting cement mortar moulds, easy method is to impart greater vibration of lesser amplitude to the mould while casting. This is achieved in a vibrating machine. Vibration machine is used for the preparation of mortar cubes for the determination of compression strength of ordinary and rapid hardening portland cement, low heat portland cement, portland bleast furnace cement and high alumina cements.

Additional Information:

• Production Capacity: 500-600 Kg

Product Details:

Sieve Shaker

Our Sieve Shaker adopts a new vertical vibration motor as its vibration source. Eccentric weights are mounted at the top and bottom of the motor to generate a three-dimensional motion—horizontal, vertical, and inclined. This allows for efficient particle separation and liquid filtration. It is a standard inspection sieve that integrates the functions of particle grading and liquid filtering, making it ideal for a wide range of applications.

Compact in size, lightweight, easy to operate, and offering high precision with low noise, this sieve shaker ensures fast and reliable results.

Features:

• Wide screening range

• Mesh is not easily blocked

• Available in single or multiple layers

• Quick and easy mesh replacement

• High efficiency and accuracy

• Low noise and maintenance

Applications:

The sieve shaker is widely used for analyzing particle size distribution, impurity content, and solid content in liquids (e.g., washing powder solutions). It is ideal for:

• Scientific laboratories

• Quality control departments

• Research and development

• Industrial and production environments

Product Details:

Laboratory TY-Lab Sieve Shaker

The Laboratory TY-Lab Sieve Shaker is ideally suited for screen analysis of run-of-mine samples in larger quantities. Designed for heavy-duty laboratory use, this shaker ensures reliable and consistent particle size separation.

The vibrating mechanism and drive components are housed at the bottom of the unit to provide a stable and efficient screening process. The system is supplied with seven screen trays, all made from durable polyurethane. The configuration includes six screen trays and one receiver tray, stacked vertically with the receiver at the base to collect the final output.

Available Screen Trays:

Each screen tray is constructed from polyurethane and fitted with spring steel wire cloth. The following mesh sizes (in mm) are available:

150, 100, 50, 40, 30, 25, 20, 18, 15, 10, 8, 7, 6, 5, 4, and 3 mm

Users can select trays according to specific screening requirements.

Key Features:

• Ideal for bulk sample analysis

• Rugged design suitable for laboratory environments

• Vibratory mechanism for efficient screening

• Stackable polyurethane trays with spring steel mesh

• Easy assembly and tray replacement

• Precise particle size analysis

Product Details:

Ball Vibrators

Star Trace is a premier manufacturer, supplier, and exporter of high-quality Ball Vibrators in India. Designed for efficiency and durability, our Ball Vibrators are widely used in various industrial applications to promote material flow, screening, and compacting.

Product Types:

Silent Turbine Vibrators:
An advanced version of traditional ball vibrators, these operate by rotating an unbalanced mass on a shaft using clean compressed air. They provide smooth, stable vibration similar to an electric motor but with significantly lower noise levels (less than 65 dB), making them suitable even for laboratory environments. Silent Turbine Vibrators require low starting pressures and perform reliably regardless of orientation. Available in multiple sizes, they are ideal wherever ball vibrators are needed.

Turbo Ball Vibrators:
These vibrators generate centrifugal force by whirling a spherical mass at high speeds on a toughened, super-finished track powered by compressed air. Designed to operate with industrial-quality compressed air, Turbo Ball Vibrators excel in harsh, dirty industrial conditions and require minimal maintenance, making them truly “fit and forget” equipment. They are widely used for flow promotion, screening, and compacting tasks. With noise levels around 80 dB and low starting pressures, these vibrators are also suitable for flame-proof/explosive areas and underwater applications. Available in various sizes, Turbo Ball Vibrators deliver the highest centrifugal force relative to their own mass.

Key Features:

• Efficient operation using compressed air

• Stable and consistent vibration output

• Low starting pressure requirements

• Virtually noiseless operation (Silent Turbine Vibrators)

• Durable and suitable for harsh industrial environments (Turbo Ball Vibrators)

• Suitable for flame-proof and underwater use (Turbo Ball Vibrators)

• Multiple sizes available to meet diverse industrial needs

Applications:

• Material flow promotion in hoppers, bins, and chutes

• Screening and separation in vibrating screens

• Compacting of powders and granules

• Use in explosive or hazardous environments (Turbo Ball Vibrators)

• Laboratory applications (Silent Turbine Vibrators)

Why Choose Star Trace?

Star Trace specializes in the fabrication and supply of premium Ball Vibrators tailored to your industrial needs. As a trusted manufacturer and exporter in India, we ensure all products meet stringent quality standards, combining innovation with durability for reliable, long-lasting performance.

Product Details:

Bin Vibrators:
We offer precision-engineered  bin vibrators  that deliver an efficient and cost-effective solution to maintain the free flow of product from bins, hoppers and chutes with a direct and positive result on the bottom line. Whether the requirement is to ensure constant and uninterrupted material flow, or to eliminate the necessity for manual manipulation of a bin / hopper or bulk material, our bin vibrators enhance productivity and reduce production costs. The correct location of electromagnetic vibrators is of utmost importance in achieving complete efficiency from the selected model.

Curved surfaces:
To mount a vibrator to a curved surface, you can select a bracket made from a channel section or a bent plate.

Rectangular hoppers:
Mount vibrator and mounting channel as has been done for a curved surface or conical hopper. In the case, a stiffener obstructs mounting, mount the vibrator in the middle of panel next to the stiffener.

Hopper with sloping discharge:
Mount the vibrator on the centerline of the hopper, as close to the discharge as possible.

Product Details:

Pneumatic Vibrators  (Turbo Ball Vibrator):

• Centrifugal force generated by whirling of a spherical mass at high speed on a through toughened and super finished track using compressed air
• Works with industrial quality of compressed air in dirty industrial conditions. Truly a fit and forget equipment
• Find application in flow promotion, screening, compacting
• Noise level of 80 db. Low starting pressures
• Used for flame proof / explosive areas 7 for under water duty
• Highest centrifugal force to self mass
• Available in various sizes

(Pneumatic Vibrators) Dimension & specification for the range recommendations:

• Use of air line filter lubricator and exhaust silencer is mandatory
• Exhaust silencer is a part of vibrator hence is supplied with it
• Use a quick acting full ported value to operate vibrator
• Regulate air pressure to vary vibration frequency

Pneumatic Vibrators( Silent Turbine Vibrators):

• Improved version of the ball vibrators, works by the rotation of an unbalanced mass on a shaft, using compressed air.
• Provides a stable vibration akin to an electric motor.
• Low starting pressures not affected by orientation of vibrator
• Requires clean compressed air
• Virtually noises less (less than 65 db), can be used in laboratory environment also
• Can be used where ever ball vibrators are used, available in various sizes.

Benefits:

• Unique
• Generates multiple vibrations on each orbit

Bearing free design:

• Eliminates wear problems and extends service life

Portable or permanent mount:

• Portable mount models have mounting options for wield able cradle lug brackets, cradle lug wedge mounts, or cradle lug clamp mounts. Other models have bolt holes for direct mounting.

Product Details:

Vibration Meter – Model 1050H

Reliable Handheld Vibration Analysis by Star Trace

Star Trace specializes in the design and manufacture of high-performance Vibration Meters, offering reliable and economical solutions for industrial vibration monitoring and predictive maintenance. Manufactured in India with advanced surface-mount technology, the 1050H Vibration Meter is a compact, handheld analog instrument suitable for a wide range of vibration measurement applications.

Features

• Handheld unit for general-purpose vibration measurement

• Accelerometer-type sensor for accurate readings

• Touch-type membrane switch panel for user-friendly control

•  Measures RMS velocity and Peak-to-Peak displacement

• Portable and compact design

• Economical and easy to use

• Analog display with surface-mount components for high reliability

• Rugged construction, ideal for industrial environments

Applications

The 1050H Vibration Meter is suitable for various rotating and reciprocating machinery, including:

• Fans & Blowers

• Turbines & Generators

• Rotary or Opposed Compressors

• Motors & Alternators

• Pumps, Engines, Gearboxes & Bearings

Purpose of Vibration Measurement

Vibration measurement is commonly applied in two key areas:

1. Quality Control (QC)

Ensures equipment like motors, blowers, and generators operate within acceptable vibration limits during production and testing.

2. Predictive Breakdown Maintenance

An essential tool for preventive maintenance in continuously running industrial plants. By regularly monitoring vibration levels at strategic points, maintenance teams can detect early signs of wear or failure, well before actual breakdowns occur.

This allows for timely corrective action, drastically reducing unplanned downtime, and avoiding costly repairs.

How to Use

Operating the 1050H is simple:

1. Connect the sensor to the device

2. Attach the magnetic base or use the touch probe

3. Place it on the measurement point

4. Select the appropriate scale

5. Read the vibration level from the analog meter

About Star Trace

Star Trace is a leading manufacturer, supplier, and exporter of Vibration Meters in India, offering specialized fabrication and export-grade quality instruments trusted by industries across sectors.

Whether you're focused on QC or developing a predictive maintenance strategy, the Star Trace 1050H Vibration Meter delivers dependable performance at an affordable price.

Product Details:

Vibration Meter – Model 1050H

Reliable Handheld Vibration Analysis Tool by Star Trace

The Star Trace Vibration Meter 1050H is a compact, handheld analog vibration measuring instrument, designed for a wide range of industrial vibration analysis applications. It provides True RMS vibration displacement readings, making it ideal for monitoring and diagnosing the condition of rotating and reciprocating machinery.

Applications

This versatile instrument is suitable for monitoring vibration in equipment such as:

• Fans & Blowers

• Turbines & Generators

• Pumps & Motors

• Alternators & Engines

• Gearboxes & Bearings

• Compressors (rotary and reciprocating)

Whether for Quality Control or Predictive Maintenance, the Vibration Meter 1050H is a valuable tool for industrial maintenance teams, engineers, and technicians.

Vibration Measurement Use Cases

1. Quality Control (QC):
   Used during manufacturing or assembly to ensure components like motors, generators, and blowers meet vibration tolerance levels.

2. Predictive Breakdown Maintenance:
   Regular vibration monitoring helps detect early signs of wear, imbalance, or misalignment. This proactive approach prevents unexpected breakdowns, reduces downtime, and saves costs by enabling timely maintenance actions.

Key Features

• Handheld and Portable: Lightweight and easy to carry for field use

• Accelerometer Sensor: Ensures accurate and consistent readings

• RMS Velocity and Pk-Pk Displacement Measurement

• Touch-Type Membrane Switch Panel: Simple and intuitive control interface

• Analog Display: Easy-to-read meter for quick assessments

• Surface-Mount Technology: Enhances reliability and durability

• Rugged Design: Suitable for harsh industrial environments

• Economical & User-Friendly: Cost-effective solution for routine vibration monitoring

Operating the Device

Using the 1050H is straightforward:

1. Connect the sensor and attach the magnetic base or touch probe.

2. Contact the sensor to the vibration point.

3. Select the appropriate scale.

4. Read the vibration level directly from the analog meter.

Star Trace 1050H Vibration Meter is an essential diagnostic tool for any maintenance strategy, helping industries reduce downtime, improve equipment reliability, and enhance operational safety.

Product Details:

Electromagnetic Vibrators

Keep Your Materials Flowing Efficiently and Economically

Star Trace offers a premium range of Electromagnetic Vibrators, engineered to ensure consistent flow of bulk materials from bins, hoppers, and chutes. Designed for both continuous and intermittent operation, these vibrators provide an efficient, maintenance-free solution for a wide variety of material handling applications.

Product Overview:

Our Electromagnetic Vibrators are highly economical and efficient in preventing material clogging and bridging. Equipped with adjustable controls, these units allow precise regulation of vibration intensity to suit the flow characteristics of different materials. With no rotating or sliding parts, they ensure long-term, maintenance-free operation.

Each unit is factory-tested and preset for optimal performance. Most models are built with totally enclosed, dust-tight, and water-resistant construction, ensuring durability and reliability even in harsh operating environments.

Key Features & Benefits:

• Electromagnetic Design
  Efficient and energy-saving, ideal for continuous or on-demand operation.

• No Moving Parts
  No rotating or sliding components—virtually maintenance-free.

• Adjustable Vibration Control
  Easily regulate vibration force with a simple turn of the control knob.

• Urethane Encapsulated Magnet Assembly
  Protects internal components from moisture and contaminants, reducing wire degradation.

• Improved Productivity
  Eliminates the need for manual labor to unclog hoppers or maintain material flow.

• Durable Construction
  Simple, rugged design built for years of safe and reliable service.

• Low Noise Models Available
  Suitable for noise-sensitive environments while delivering powerful performance.

• Wide Range of Sizes
  Accommodates various materials and flow requirements for different industries.

Applications:

• Bins and hoppers

• Chutes and silos

• Packaging lines

• Food processing

• Pharmaceutical, chemical, and powder-handling industries

Why Choose Star Trace?

Star Trace is a trusted manufacturer, supplier, and exporter of Electromagnetic Vibrators in India, with years of domain expertise in designing vibration-based material handling solutions. Our technical team provides full application support to help you choose the right model for your specific needs.

Product Details:

Vibrating Equipment

With decades of engineering expertise and a strong presence in the industry, Star Trace has established itself as a leading manufacturer, supplier, and exporter of a wide range of vibrating equipment. Designed to support heavy-duty industrial applications, our equipment ensures reliable performance, quiet operation, and low maintenance — all while being cost-effective.

We strictly adhere to international quality standards and use high-grade raw materials sourced from reputed vendors to ensure durability, strength, and long service life.

Key Features:

• Heavy load handling capacity

• Low noise operation

• Energy-efficient design

• Minimal maintenance

• Rugged construction

• Customization available as per application

Product Range:

Our comprehensive range of vibrating equipment includes:

• Vibratory Motors

• Vibratory Feeders

• Vibro Screens

• Bin Vibrators

• Piston Impactors

• Screen Separators

• Electro Mechanical Feeders

• Vibrating Grizzly Screen Feeders

• Ball Vibrators

• Circular Motion Inclined Screens

• Tubular Feeders / Conveyors

• Vibration Meters

• Vibro Energy Finishing Machines

• Dewatering Screens

• Test Sieve Shakers

• Tandem Vibratory Road Rollers

• Vibrating Tables

• Electro Magnetic Vibrators

• Vibrating Tumblers

• Vibrating Shifters

• Linear Motion Screens

• Extra Heavy Duty Vibrating Feeders

Industries We Serve:

• Mining & Minerals

• Chemical & Fertilizer

• Food Processing

• Pharmaceuticals

• Foundries

• Construction

• Metallurgical Plants

• Recycling & Waste Management

Why Choose Star Trace?

• Over 25 years of manufacturing excellence

• Global export network

• Tailored engineering solutions

• End-to-end technical support

• In-house R&D and testing facilities