Magnetic Separators

Product Details:

Eddy Current Separators :

Product Description:

Star Trace is a renowned manufacturer and supplier of Eddy Current Separators, engineered for high-efficiency separation of non-ferrous metals from mixed material streams. Our separators are ready for installation in industrial separation plants and recycling facilities.

Each unit consists of:

• A high-performance eddy current rotor

• Conveyor belt system

• Adjustable discharge zones

• Robust support frame

• Optional vibratory feeder for consistent material flow

Our Eddy Current Separators are manufactured using premium-grade raw materials, ensuring maximum durability, reliable operation, and long service life. These systems are cost-effective, low-maintenance, and high-performing, making them an ideal investment for modern waste and recycling operations.

Applications:

• Separation of aluminum cans from municipal solid waste

• Recovery of aluminum flakes from shredded PET

• Extraction of brass and aluminum from foundry sand

• Removal of non-ferrous metals from shredded automobile scrap

• Efficient separation of metals like lead, zinc, and more

Important Note:
For optimal results in non-ferrous metal recovery, a ferrous metal separator (magnet) must be installed prior to the Eddy Current Separator. This prevents damage to the rotor and conveyor caused by ferrous metals.

Eddy Current Rotor Technology:

Star Trace Eddy Current Rotor generates a rapidly changing magnetic field that induces electrical currents in conductive metals. These eddy currents create opposing magnetic fields, causing the metal particles to be repelled and diverted from the main product stream. The effectiveness of separation depends on factors like mass, conductivity, and material density.

Complete Eddy Current Separation System:

We also offer integrated eddy current separation systems that combine non-ferrous and ferrous separation equipment in one comprehensive solution. Ferrous contaminants are captured before they reach the eddy current rotor, preventing potential overheating, belt damage, or system failure.

Customization Available:

Technical specifications are subject to change based on customer requirements. We also offer custom-built Eddy Current Separators designed to meet specific applications. Simply share your technical data and application details with our engineering team.

Product Details:

Magnetic Grate / Magnetic Grill / Magnetic Grid

We are a leading manufacturer, supplier, and exporter of Magnetic Grates, also known as Magnetic Grills, Magnetic Grids, Hopper Magnets, and Permanent Magnetic Grills. These separators provide final-stage magnetic protection for dry, free-flowing materials during packaging or processing in barrels, hoppers, or similar containers.

Product Overview

Magnetic Grates are designed to remove fine ferrous contaminants from materials like food ingredients, chemicals, pharmaceuticals, minerals, plastics, and more. These compact, yet powerful separators are typically installed at material discharge points to provide last-stage metal separation before final packaging or processing.

Key Features

• Magnetic Design:
  A bank of high-intensity magnetic tubes is arranged in a staggered configuration within a robust housing. This layout forces materials to zigzag over the magnetic tubes, maximizing metal capture.

• Construction:

  • Standard units: Stainless steel magnetic tubes in a mild steel frame with flange and handles

  • Full stainless steel units available for food-grade and corrosion-resistant applications

• Installation:
  Magnetic grates are easy to install in hoppers, chutes, or containers and can be used as portable units for temporary or mobile setups.

• Custom Sizes:
  Available in standard and custom sizes to fit a wide variety of applications

Applications

Ideal for use in:

• Food processing and packaging

• Chemical and pharmaceutical industries

• Minerals, powders, and granular materials

• Plastic pellets and regrind materials

• Bulk handling systems and hoppers

These grates ensure that all ferrous particles are effectively trapped, ensuring product purity and preventing damage to downstream machinery.

Advantages

 

• Highly efficient ferrous metal separation

• Prevents machinery damage and product contamination

• Supports uninterrupted workflow and equipment reliability

• Quick and easy installation and cleaning

• Enhances product safety and quality assurance

Product Details:

Permanent Magnetic Sweeper:

Star Trace is a leading manufacturer and supplier of Permanent Magnetic Sweepers in India. Designed for efficient and cost-effective removal of ferrous metal debris, our magnetic sweepers are used to clean industrial floors, parking lots, roads, construction areas, and runways. Built with high-intensity permanent magnets, these sweepers ensure reliable performance without the need for power supply or recharging.

Ideal for preventing flat tires, equipment damage, and injuries, the unit picks up nails, screws, wires, iron chips, and other metallic debris from paved or unpaved surfaces.

Available Models

1. Push-Type Magnetic Sweeper

   • Compact & lightweight

   • Ideal for walkways, shop floors, garages

   • Sweeping width: 12”–36”

   • Available with optional quick-release handle

2. Hang-Type Magnetic Sweeper

   • Mountable on trucks, forklifts, or trolleys

   • Sizes: 18”–96”

   • Powerful pickup capacity—can lift nails from up to 5" height

3. Trailer-Type Magnetic Sweeper

   • Heavy-duty model with 72” and 96” sweeping width

   • Suitable for roads, airports, parking areas, construction sites

   • Towable design for wide-area coverage

Features

1. Permanent magnets – no power required
2. Rugged construction – built for industrial use
3. Removes ferrous debris from all surfaces
4. Enhances safety & cleanliness
5. Low maintenance & long magnet life
6. Suitable for wet or dry, paved or rough surfaces

Applications

• Factory & warehouse floors

• Construction zones

• Parking lots & roadways

• Airports & shipyards

• Scrap yards & recycling centers

Product Details:

Wet High Intensity Magnetic Separators:

We at star trace are recognized manufacturer, supplier of wet high intensity magnetic separator (whims), high-intensity magnetic separator, Magnetic Sorting Separator, Commercial magnetic separators,Wet Drum Magnetic Separator, Food-Grade Magnetic Separators, Electro Magnetic Drum Separator. Wet high intensity magnetic separator designs, develops, manufactures and markets magnetic separation equipment for beneficiating weakly magnetic minerals, and for purifying non-metallic minerals. Star trace professionals have specializes in the field of magnetic separation technology. We have been manufacturing and supplying these equipments since 1983. It became a leading supplier of whims in india in 1980s, and it has become a leading supplier of high gradient magnetic separators since 1990s.

Applications:

Star trace on vphgms is suitable for processing fine, weakly magnetic minerals, such as hematite, limonite, ilmenite, manganese, wolframite, tantalum-niobium, and etc. It is also suitable for removing iron and titanium from non-metallic minerals such as quartz, feldspar, nepheline, fluorite, ceramic material, and etc. our company vertical ring and pulsating high gradient magnetic separator uses combined force field of magnetism, pulsating fluid and gravity to beneficiate weakly magnetic minerals with the advantages of large beneficial ratio, high recovery, matrix not easy to be blocked and excellent performance.

The star trace on-1000, stpl-1250, stpl-1500, stpl-1750, stpl-2000 and stpl-2500 have developed. The maximum feed capacity is up to 120t/h. Owing to its unique design and its excellent performance for mineral beneficiation, stpl vphgms has successfully applied in several industries.

Note: Technical data and specification subject to change. Special wet high intensity magnetic separator can be made on request, customers have to just send their technical data and application required for our engineers.

Star Trace is Manufacturers, Suppliers & Exporters of Wet High Intensity Magnetic Separators, Wet High Intensity Magnetic Separators in india, Wet High Intensity Magnetic Separators in cheenai, manufacturer of Wet High Intensity Magnetic Separators, supplier of Wet High Intensity Magnetic Separators, ecporters of Wet High Intensity Magnetic Separators.

Product Details:

Magnetic Drum Separator

Star Trace Magnetic Drum Separators are low-intensity magnetic separators designed for the continuous separation of iron contaminants from dry bulk materials and mineral ores. These separators use a stationary, open magnetic system with magnetic poles aligned in a single plane, making them highly effective for separating ferrous particles from non-magnetic materials.

Key Features:

• Low-Intensity Magnetic Field: Designed for the efficient separation of ferrous contaminants from dry materials and slurries.

• Open Magnetic System: Ensures consistent separation with fixed magnetic poles along the drum’s surface.

• Continuous Operation: Ideal for inline processing in mineral beneficiation, ceramics, chemicals, and recycling industries.

Working Principle:

Material in the form of slurry or dry feed enters the separator tank. Under the influence of the magnetic field, magnetic particles migrate toward the drum surface and form magnetic agglomerates. These particles are attracted and held to the rotating drum surface.

As the drum rotates, magnetic particles are transported to the discharge zone where magnetic intensity is weakest, allowing them to be flushed into the concentrate tank using spray water or removed by a brush roller. Non-magnetic and weakly magnetic materials are carried away with the slurry and discharged as tailings.

Construction & Design:

The Magnetic Drum Separator consists of six key components:

1. Drum (Cylinder) – Fabricated from 2–3 mm thick stainless steel and mounted with aluminum or machined end caps.

2. Magnetic System – A fixed, open magnetic system with high-performance permanent magnets or rare-earth magnets, positioned to maximize magnetic coverage.

3. Drive Unit – Motor-driven system with or without a gearbox, enabling smooth and controlled drum rotation.

4. Brush Roller (Optional) – Used in full magnetic systems to clean ferrous materials from the drum surface.

5. Tank – The working zone is made of stainless steel, while the outer structure is welded from mild steel.

6. Adjustment Mechanism – Shui arm and yoke system allows for angle and position adjustment of the magnetic field for optimal performance.

Applications:

• Mineral Processing: Pre-concentration of magnetite, hematite, and other magnetic ores.

• Industrial Processing: Removal of tramp iron from powders, grains, silica sand, feldspar, and chemicals.

• Recycling: Recovery of magnetic metals from industrial waste.

• Ceramics & Glass Industries: Removal of iron contamination from raw materials.

Product Details:

Low Intensity Magnetic Drum Separators

Low Intensity Magnetic Drum Separators are specially designed for the continuous removal or concentration of ferromagnetic materials from non-magnetic bulk materials. These separators operate using a low-intensity magnetic field, ideal for handling materials with strong magnetic properties such as magnetite and ferrosilicon. Built with an open magnetic system, the magnetic poles are aligned in one plane, offering a steady and reliable separation process.

These separators are widely used in industries where the removal of tramp iron or the enrichment of magnetic content in dry minerals is essential for downstream processing.

Key Features:

• Low-Intensity Magnetic Field: Ideal for separating strongly magnetic particles from bulk material or ore slurry.

• Open Magnetic Circuit Design: Ensures efficient capture of magnetic material with minimal energy consumption.

• Robust Construction: Drum made of 2–3 mm stainless steel, with aluminum or cast end caps.

• Adjustable Magnetic System: Allows tuning of the magnetic angle for optimized performance across various materials.

• Rotational Drum Mechanism: Uses motor-driven rotation with brush roll for effective cleaning and discharge.

• Compact Structure: Comprises six main components – cylinder, roller, brush roller, magnetic system, tank, and transmission.

Working Principle:

The ore slurry enters the tank and becomes loose under the influence of water. Magnetic minerals are drawn toward the drum by the magnetic field, forming magnetic agglomerates that adhere to the drum surface. As the drum rotates, these particles are transported to a discharge point, aided by a brush roll and water spray, and collected as concentrate. Non-magnetic materials remain in the slurry and are discharged as tailings.

Applications:

• Tramp Iron Removal from non-magnetic bulk materials in processing lines

• Concentration of Magnetic Minerals such as magnetite, ferrosilicon, and pyrrhotite

• Pre-cleaning of Raw Materials in ceramics, glass, and foundry industries

• Recycling Processes where magnetic separation is required

• Dense Media Recovery in coal and mineral processing plants

Product Details:

Magnetic Wet Drum Separator

Product Description:

STL (Star Trace Pvt. Ltd.) is a leading manufacturer and exporter of Magnetic Wet Drum Separators, designed for the efficient separation of magnetic particles from mineral slurries. Our separators are widely used in ore dressing, mineral processing, and magnetic media recovery in dense media plants.

These separators are engineered for high capacity, enhanced metallurgical performance, and reliable operation under demanding field conditions. The system includes a stainless-steel drum, strontium-ferrite magnet yoke, abrasion-resistant wear covers, and a heavy-duty frame with drive assembly. Available in both single and multiple drum stages, our separators are suitable for cobbing, roughing, and cleaning applications.

Key Applications:

• Magnetite ore beneficiation

• Iron ore processing

• Magnetic media recovery

• Pilot plant and laboratory testing

Product Features:

• Drum diameters: 916 mm and 1200 mm; lengths up to 3000 mm

• Available in concurrent, countercurrent & counter rotation designs

• High-intensity strontium-ferrite permanent magnets

• Rugged stainless-steel construction with sealed heads

• Adjustable magnet yoke (+/- 35°) for optimized performance

• Low maintenance, energy-efficient operation

• Pilot and lab-scale models available

Models Offered:

• Pilot unit: Ø916 x 300 mm

• Lab units: Ø600 x 285 mm & Ø200 x 100 mm

• Custom sizes available on request

Why Choose Us:

• Trusted brand with years of experience in magnetic separation

• Custom-built solutions to suit specific application needs

• High durability and consistent performance in industrial use

Product Details:

High Intensity Magnetic Drum Separators

Product Description:

We are engaged in manufacturing and supplying High Intensity Magnetic Drum Separators, designed for efficient and reliable separation of tramp iron and ferrous contaminants from non-magnetic bulk materials. These non-electric separators are ideal for ensuring the purity of end products, recovering valuable metals, and protecting processing equipment from damage due to iron particles.

Our magnetic drum separators are widely used across various industries where high-performance magnetic separation is essential.

Applications:

These separators are extensively used in:

• Recovery of ferrous metals with commercial value

• Removal of tramp iron from bulk materials

• Protection of processing plant and equipment

• Ensuring product purity in processing industries

Typical Industries:

• Minerals & Mining

• Chemicals

• Food & Flour Processing

• Plastics

• Grains & Agriculture

• Sand & Cement

• Fertilizers

• Abrasives

• Glass & Slag

• Ores, Rocks, and Refractories

Size Range:

• Standard Drum Diameters: 300 mm, 400 mm

• Drum Width: 300 mm to 1200 mm

• Custom sizes available upon request

Salient Features:

• Drum fitted with high-intensity rare earth Neodymium permanent magnets

• Strong and durable construction for long operational life

• Efficient automatic separation of iron impurities

• Fully enclosed design minimizes dusting and environmental pollution

• Suitable for continuous and heavy-duty operation

About Us:

Star Trace is a trusted name in magnetic separation technology. We specialize in the design, manufacture, and export of High Intensity Magnetic Drum Separators, delivering solutions that meet the evolving needs of various industries across India and overseas.

Product Details:

Iron Ore Magnetic Separator :
We offers turnkey solutions for iron ore processing plants. We are one of the leading project suppliers for chromite ore plants and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of iron ore processing plant & equipment.

 Iron Ore Processing Equipments :
:: Grizzly Feeder
:: Vibrating Screen
:: Jaw Crusher
:: Cone Crusher
:: Ball Mill
:: Floatation Machine
:: Slurry Pumps
:: Hydrocyclone
:: Wet Drum Magnetic Separator
:: Belt Conveyors

Star Trace Specialized in fabrication of Iron Ore Magnetic Separator, manufacturers of Iron Ore Magnetic Separator, suppliers of Iron Ore Magnetic Separator, exporters of Iron Ore Magnetic Separator, Iron Ore Magnetic Separator in india.

Product Details:

Industrial Magnetic Drum Separator:
Industrial Magnetic Drum Separator type magnetic separator is most useful non electric separator for separating tramp iron from non magnetic material processed in bulk quantity for the purity of end products, recovery of metal having commercial value and protection of processing plant and machinery. These are widely used in all the processing industry for separation of iron contamination from mineral, chemicals, food, flour plastics, grains, sand, cement, fertilizers, abrasives, glass, slag, ores, rock, refractor and any other products. 

Size range:
The permanent drum separators are available in standard drum diameters of 300mm, 400 mm. Drum width range from 300mm to 1200mm. Other sizes can be made as special to your requirement. The larger the diameter and width of the drum the greater is the volume of material which can be handled. 

Salient features:-
Drum consists of high energy rare earth neodymium permanent magnets.Strong & rugged construction. Automatic separator of iron impurities.Completely enclosed design to avoid dusting and pollution.

Working principle & magnetic systemThe Industrial Magnetic Drum Separator:
consists of stationery  permanent magnetic assembly having uniform and everlasting magnetic field across the entire width of the drum, which is effective over approximately half the drum circumference. Drum shell made of non magnetic stainless steel revolves around the magnetic field. As the material feed evenly from the chute falls over the drum, powerful-magnetic, field attracts and holds ferrous particles to the revolving shell. As the revolving shell carriers the iron particles through the stationery magnetic field, the non magnetic material falls freely from the shell while ferrous particles are firmly held till carried beyond divider and out of magnetic field. The strength of the permanent Industrial Magnetic Drum Separatoris guaranteed to be grater than corresponding electromagnetic drum. Closed type drum separator   The totally enclosed type drum comes complete with a chute type feeder, hopper, adjustable feed regulation gate, Industrial Magnetic Drum Separatorand geared motor drive in a ready for use condition. Inlet and outlet openings are flanged for ease of connection to customers duck work. Double or triple totally enclosed machines can also be supplied if required by clients.

We are Specialized in fabrication of Industrial Magnetic Drum Separator, manufacturers of Industrial Magnetic Drum Separator, suppliers of Industrial Magnetic Drum Separator,exporters of Industrial Magnetic Drum Separator,Industrial Magnetic Drum Separator in india.

Product Details:

Electro Magnetic Scrap Drum Separators

Product Description:

We are a pioneer in the manufacturing and supply of advanced Electromagnetic Scrap Drum Separators. At Star Trace, we are committed to delivering the highest quality products, engineered by our team of skilled technocrats using premium-grade raw materials.

Our Electromagnetic Scrap Drum Separator sets a new standard in efficiency for processing large volumes of oversized material commonly encountered in today’s material handling and mineral concentration applications. The unique patented coil design generates a significantly deeper magnetic field compared to conventional electro or permanent magnetic pulleys and other drum separators.

Additionally, the magnetic collection pole area is enlarged, allowing the drum to handle heavier magnetic loads with ease. The surface holding force developed by this separator is superior to any other drum or pulley system, resulting in enhanced separation performance and extended application scope.

Typical Applications:

• Foundries

• Blast Furnace and BOF Slag

• Open Hearth Slag

• Dry Magnetite Ore Cobbing

• Auto Fragmentation and Recycling

Key Features:

• Deep, powerful magnet assembly with high surface holding capacity

• Enhanced field pattern and expanded magnetic pole area

• Extended range for magnetic treatment

• Easy installation with minimal space requirements

• Low DC power consumption and highly efficient operation

• Rugged construction ensures low maintenance

• Sealed cylinder with O-ring – ideal for outdoor applications

• Heavy-duty, weatherproof manganese steel cylinder

• Low drive horsepower requirements

• Steel support bearings

• High application flexibility

About Us:

Star Trace is a leading manufacturer, supplier, and exporter of Permanent Magnetic Drum Separators and Electromagnetic Scrap Drum Separators in India. With our in-depth industry knowledge and commitment to innovation, we provide reliable magnetic separation solutions for a wide range of industries.

Product Details:

High Gradient Drum Separator (HGDS)

Star Trace is a leading manufacturer and exporter of High Gradient Drum Separators (HGDS) – an advanced type of Low Intensity Magnetic Separator (LIMS) engineered for the automatic separation of fine ferrous impurities from dry or free-flowing bulk materials. These separators ensure high-purity output, equipment protection, and efficient metal recovery.

Applications:

Our High Gradient Drum Separators are widely used in industries where the purity of the end product is critical. Key applications include:

• Removal of tramp iron and fine iron contaminants from:

  • Minerals

  • Chemicals

  • Food & Flour

  • Plastics & Grains

  • Sand & Cement

  • Fertilizers & Abrasives

  • Glass, Slag, Ores, Rock, and Refractory materials

They are also used for:

• Recovery of valuable metals from processing waste

• Protection of crushers, grinders, and other processing equipment

• Magnetic sorting and purification tasks in bulk material handling

Size Range:

• Standard Drum Diameters: 300 mm, 400 mm

• Drum Width Range: 300 mm to 1200 mm

• Custom Sizes: Available as per application requirements

Product Details:

Wet Drum Magnetic Separator for Iron Ore Beneficiation Introduction:

Star Trace Ltd. (STL) is one of the leading manufacturers of ore dressing equipment, including Magnetic Wet Drum Separators, known for their advanced engineering and reliable performance. STL’s comprehensive range of process equipment is designed to deliver complete beneficiation solutions. The Magnetic Wet Drum Separator is a core part of our product portfolio and has been developed through continuous innovation in separator technology. These separators are widely used in the mining and mineral industries for the concentration of magnetic ores such as magnetite and taconite.

Product Models and Sizes:

STL’s Wet Permanent Magnetic Separators are available in standard diameters of 1200 mm and 916 mm, with drum lengths up to 3000 mm. We offer three primary designs to suit various separation stages:

• Cobbing

• Roughing

• Finishing/Cleaning

Each separator can be configured as a single drum or multi-drum stage, depending on the application—whether for iron ore beneficiation or magnetic media recovery in dense media plants.

The stationary magnet yoke comprises strontium-ferrite permanent ceramic magnets. The rotating drum can be optionally covered with rubber lining or stainless steel. The magnetic flux is optimized to match the tank configuration, ensuring maximum separation efficiency.

• Pilot Unit: STL’s model 916 × 300 mm is the smallest full-scale separator in this series, ideally suited for pilot plant testing.

• Laboratory Units: Available with drum sizes 600 × 285 mm and 200 × 100 mm, suitable for both batch and continuous testing. Laboratory test results closely correlate with full-scale performance, ensuring reliable scale-up.

We provide separators in concurrent, counter-current, and counter-rotation configurations to meet various process requirements.

Design & Construction:

STL’s magnetic wet drum separators were developed in collaboration with the Swedish mining industry for the treatment of magnetite. The design focuses on high throughput, enhanced metallurgical performance, and maximum operational uptime.

Each separator is a standalone unit comprising:

• Drum with magnet yoke

• Tank

• Drive assembly

• Heavy-duty frame

The frame is modular, allowing multiple units to be installed in series, enabling flexible flowsheet layouts.

• Drum Shell: Constructed from non-magnetic stainless steel, with an abrasion-resistant wear cover and sealed heads made of cast rigid aluminum alloy.

• Bearings: The drum shaft is supported by spherical, self-aligning anti-friction bearings for smooth and reliable operation.

Product Details:

Laboratory Electro Magnetic Drum Separator (Dry Process)

The Laboratory Electro Magnetic Drum Separator (Dry Process) is designed for small-scale research and testing applications where precise separation of magnetic materials from dry powders or granular materials is required. This unit is ideal for laboratories involved in mineral processing, metallurgy, ceramics, and materials research.

Key Features:

• Dry Process Operation: Specially engineered for the separation of magnetic particles from dry, free-flowing materials such as ores, minerals, chemicals, and granular products.

• Electromagnetic System: Powered by an adjustable electromagnet that creates a uniform and controlled magnetic field, allowing fine-tuning based on material characteristics.

• Compact & Portable: Designed for benchtop or small-scale pilot plant use, with easy installation and user-friendly controls.

• Efficient Magnetic Separation: Effectively removes ferrous and paramagnetic contaminants, ensuring purity in laboratory samples or evaluating mineral concentration potential.

• Precision & Repeatability: Ensures consistent results for analysis, R&D, and quality control.

Technical Specifications:

• Drum Diameter: Custom sizes available (commonly 200 mm to 300 mm)

• Drum Length: Customizable based on application

• Magnetic Intensity: Up to 15,000 Gauss (adjustable)

• Power Supply: Typically 230V AC or as per requirement

• Material of Construction: Stainless steel drum with insulated electromagnetic coils

Applications:

• Laboratory testing of magnetic separation processes

• Quality control in dry material processing

• Research on magnetic behavior of ores and minerals

• Small-batch separation for precious or rare earth metals

• Pre-concentration trials before full-scale processing

Product Details:

Permanent Magnetic Wet Drum Separators

Star Trace's Permanent Magnetic Wet Drum Separators are advanced equipment designed for the efficient separation of ferrous contaminants from slurry or liquid flows. Utilizing high-intensity permanent magnets, these separators effectively remove fine magnetic particles, ensuring the purity of the processed material.

Key Features:

• High-Intensity Magnetic Field: Equipped with high-intensity permanent magnets, these separators generate strong magnetic fields to attract and remove ferrous contaminants.

• Durable Construction: Built with robust materials to withstand harsh industrial environments, ensuring longevity and reliability.

• Efficient Separation: Designed to handle large volumes of slurry, providing efficient separation with minimal downtime.

• Versatile Applications: Suitable for various industries, including mining, ceramics, glass, and chemical processing.

• Customizable Designs: Available in different sizes and configurations to meet specific operational requirements.

Applications:

• Mining Industry: Separation of ferrous contaminants from mined materials.

• Ceramics & Glass Manufacturing: Removal of iron particles from raw materials to ensure product quality.

• Chemical Processing: Purification of chemicals by eliminating iron impurities.

• Wastewater Treatment: Removal of magnetic particles from effluents.

Product Details:

Roller Type Magnetic Separator – High-Intensity Separation for Fine Materials

The Roller Type Magnetic Separator is a high-performance, dry magnetic separation system designed to efficiently remove weakly magnetic and paramagnetic contaminants from non-magnetic materials. Utilizing high-intensity rare earth permanent magnets, this separator ensures superior separation efficiency, even for fine and weakly magnetic particles.

Key Features:

• High Magnetic Intensity: Equipped with high-intensity rare earth magnets, generating magnetic fields up to 15,000 Gauss, enabling the separation of weakly magnetic particles.

• Adjustable Roll Speed: Fixed or variable-speed roll drive options, allowing customization based on material properties.

• Durable Construction: Built with robust materials to withstand industrial environments, ensuring longevity and reliability.

• Compact Design: Space-saving design suitable for integration into existing processing lines.

• Low Maintenance: Designed for minimal maintenance, reducing downtime and operational costs.

Applications:

• Mineral Processing: Purification of minerals like feldspar, quartz, and kaolin.

• Ceramics Industry: Removal of iron contamination from ceramic raw materials.

• Glass Manufacturing: Ensuring high-purity silica sand for glass production.

• Recycling: Separation of ferrous contaminants from recycled materials.

• Food Processing: Eliminating metal contaminants from food ingredients.

Product Details:

Liquid Line Separators :

Cage Style “T” Traps

T-Trap Magnetic separators are designed for heavy duty, large volume liquid and semi-liquid line flow systems. The T-Trap employs a slip-in cage of stainless steel permanent magnetic tubes, which capture ferrous tramp metal particles and improve the purity of the product. As the particles collect, they migrate to the rear of the tubes where they remain protected from wash-off until the tubes are cleaned.

With its’ top access bolt-on steel plate and seal, the T-Trap is easy to clean. Simply remove the top, lift out the magnet
cage, wipe clean and reinstall.

Available in 7 standard line sizes from 2” to 18” inches in
diameter, STR T-Trap’s can also be produced to meet special
applications.

    EZ-Clean upgrade packages are available for some styles of manual clean, cage style T-Traps.
    For more information on EZ-Clean T-Traps contact us.                                          


Plate Style “T” Traps

When tramp metal protection is required for liquid lines carrying viscous to fibrous products, the plate style T-Trap is ideal. This magnet allows the product to flow through the housing without causing product bridging. An interior baffle is used to direct the entire product flow towards the powerful plate magnet, ensuring that tramp metal is forced into the magnetic field. Installation of the plate style magnet can be in any position. Vertical position eliminates the sump area, and in horizontal lines, cleaning is made easier when the magnet element is installed on top. Available in standard line sizes of 2” and 3” diameters. STR can also manufacture magnets for special applications or line sizes.

We are one of the leading manufacturers, suppliers & Exporters of Liquid Line Separators,manufacturers of Liquid Line Separators, suppliers of Liquid Line Separators,exporters of Liquid Line Separators,Liquid Line Separators in india.

Product Details:

Electrostatic Separation – High-Efficiency Mineral & Metal Separation Solutions

Product Description:

Star Trace offers advanced Electrostatic Separation systems, designed for precise separation of fine materials based on their electrical conductivity. With over 25 years of experience, we are a trusted manufacturer, supplier, and exporter of electrostatic separators in India and worldwide. Our machines are widely used in mineral beneficiation, metal recovery, and recycling industries.

Electrostatic separators are classified into two primary types:

1. High Tension Roll Separators (Electrodynamic)

2. Electrostatic Plate & Screen Separators

Both operate on the principle of applying an electrostatic force to particles; however, the mechanics differ:

• High Tension Roll Separators use corona discharge to charge particles on a rotating drum. Conductive particles discharge and are separated due to centripetal acceleration.

• Plate & Screen Electrostatic Separators rely on an anode plate to attract conductive particles which lose electrons and are separated from non-conductors.

These separators are ideal for processing dry particles ranging from 75 to 250 microns, provided they are uniform in shape and size and have low moisture content, as moisture can affect conductivity and separation efficiency.

Key Features:

• Highly efficient separation of conductors from non-conductors

• Designed for dry processing of fine materials

• Suitable for coarse and fine particle streams, depending on separator type

• Staged processing (roughers, cleaners, scavengers) for enhanced purity

• Low maintenance and durable design

• Available in multiple configurations to meet application-specific needs

Applications:

• Beneficiation of ferrous, non-ferrous, and rare metal ores

• Recovery of valuable metals from e-waste, cables, and industrial scrap

• Recycling of dielectric materials like plastics

• Purification of powders (metals and non-metals)

• Industrial mineral separation – quartz, feldspar, mica, etc.

• Shape and size classification for quality control and processing optimization

• Mineral sand separation – zircon, rutile, and ilmenite from silica

Machinery Offered for Electrostatic Separation:

• High Tension Roll Separator

• Plate & Screen Electrostatic Separator

• Tribostatic Separator

Why Choose Star Trace?

• Over 25 years of expertise in mineral processing solutions

• Custom-engineered machines tailored to specific applications

• Trusted manufacturer, supplier, and exporter of electrostatic separators in India

• Complete support including design, installation, and commissioning

• Proven performance across mining, recycling, and industrial sectors

Product Details:

Plate Magnet / Industrial Magnetic Plate

We are a recognized manufacturer, supplier, and exporter of high-quality Plate Magnets, built using premium-grade stainless steel to ensure performance, durability, and total customer satisfaction. Our permanent Plate Magnets offer a cost-effective solution for protecting processing equipment and ensuring product purity by efficiently removing tramp ferrous metals from the material stream.

Product Overview

Plate Magnets are designed for installation in granulator feed trays, chutes, hoppers, and other gravity-fed systems. They provide a reliable and economical method for preventing damage caused by ferrous contaminants and help maintain a contaminant-free product flow. These magnetic plates are ideal for both light-duty and heavy-duty industrial applications.

Key Features

• Low-profile design allows for smooth material flow over the magnetic surface

• Easy 4-bolt installation with all required mounting hardware included

• Durable stainless steel construction ensures long-lasting use, even in demanding environments

• Compact and efficient design suitable for space-constrained systems

Specifications

• Housing: 300 Series Stainless Steel – corrosion-resistant and food-safe

• Magnetic Poles: 400 Series Stainless Steel – optimized for strong magnetic field concentration

• Mounting Hardware: 6 mm-20 stainless steel cap screws and lock nuts provided

• Installation: Simple 4-bolt mounting configuration for fast setup

Applications

Plate Magnets are commonly used in:

• Plastic recycling and compounding

• Food and grain processing

• Chemical and pharmaceutical industries

• Mineral and powder processing

• Agricultural and fertilizer production

They are particularly effective in systems where materials flow over the magnet surface, such as feed trays, chutes, and conveyor transitions.

Product Details:

Conical Shaped Bullet Magnet:We, star trace are renowned manufacturer and supplier of the highest quality Conical Shaped Bullet Magnet , which is easily installed with compression type couplings and is available in sizes ranging from 3” to 6” diameters. Rare earth Conical Shaped Bullet Magnet provide an exceptionally powerful magnetic field to capture fine particles previously unattainable. It is easily cleaned by opening the hinged door to remove the magnet from the line. Once the magnet is away from the line a quick pull on the magnet element allows all captured tramp metal to fall off. Aerodynamically shaped with a solid stainless steel nose cone, the flow through design of the round Conical Shaped Bullet Magnet allows the magnet to be used anywhere in a pneumatic line system. It can be used ahead of processing equipment and bulk load out to assure product purity and protect machinery from tramp metal damage. The nose cone diverter and magnet assembly of the bullet is designed to maintain a balanced flow through the housing thereby maintaining uniform velocity in line flow. Ideal for dilute phase systems, typical bullet magnet applications include: movement of powder and granular flour, chemical, plastic, food stuff, pharmaceutical and mineral materials.

Note: Technical data and specification subject to change. Special Conical Shaped Bullet Magnet can be made on request of customers they have to just send their technical data and application, required for our engineers.

Product Details:

Bullet Magnet – Powerful Magnetic Separation for Pneumatic Conveying Systems

Star Trace is a renowned manufacturer and supplier of high-performance Bullet Magnets, designed for efficient separation of ferrous contaminants in pneumatic conveying systems. Available in sizes ranging from 3” to 6” diameter, these magnets are easily installed using compression-type couplings.

Our Rare Earth Bullet Magnets deliver exceptionally strong magnetic fields, capable of capturing even fine tramp metal particles that are typically difficult to extract. Maintenance is simple — just open the hinged access door to remove the magnet from the line, then pull out the magnetic element to allow the collected contaminants to fall away easily.

Key Features:

• Easy Installation: Fits seamlessly into existing lines with compression-type couplings

• High Magnetic Strength: Rare Earth magnets for superior tramp metal capture

• User-Friendly Cleaning: Quick-release design for fast and safe cleaning

• Aerodynamic Design: Solid stainless steel nose cone ensures smooth flow-through

• Flow Optimization: Nose cone and magnet assembly maintain uniform velocity

• Durable Construction: Stainless steel housing ensures long-lasting performance

• Versatile Use: Suitable for both horizontal and vertical installations

Applications:
Ideal for dilute phase systems, Bullet Magnets are commonly used in industries such as:

• Food processing

• Chemicals

• Plastics

• Pharmaceuticals

• Minerals

• Flour and granular materials

Custom Solutions Available:
We also design custom Bullet Magnets based on your technical specifications and application requirements. Simply share your details with our engineering team for a tailored solution.

Product Details:

Induced Magnetic Roll Separator – Precision Magnetic Separation for Industrial Minerals

Star Trace is a leading manufacturer, supplier, and exporter of Induced Magnetic Roll Separators, designed for the continuous and efficient separation of small magnetic particles from minerals. Widely used in mineral beneficiation, ceramics, abrasives, refractories, and other industrial processing industries, our separators are known for high performance, reliability, and low maintenance.

Working Principle:

The material is uniformly fed through a hopper or vibratory feeder onto the rotating roll at a controlled rate. As the high-intensity magnetic field acts on the material, magnetic particles are attracted to the roll surface, while non-magnetic particles follow a natural trajectory and fall away. Magnetic materials are cleaned off the roll by a mechanical brush at a discharge point with lower magnetic intensity. A strategically placed splitter plate separates the two output streams for clean product collection.

Key Features:

• High Intensity Induced Magnetic Roll

• Efficient Separation of weakly magnetic, fine particles

• Continuous Operation with adjustable feed rate

• Compact Design with easy integration into processing lines

• Brush Discharge Mechanism for consistent cleaning of the roll

• Splitter Plate ensures accurate separation of magnetic and non-magnetic fractions

Applications:

• Mineral Purification (Silica, Quartz, Feldspar, Kaolin, Bauxite, etc.)

• Ceramic and Refractory Industries

• Abrasive Raw Material Cleaning

• Glass and Electronics Industry Raw Material Preparation

• Chemical and Metal Powder Processing

Available Configurations:

• Single & Double Roller Models

• Rare Earth Roll Magnetic Separator Options

• Custom-Built Solutions Based on Specific Feed Material & Throughput Requirements

Product Details:

Industrial Magnetic Roll Separator – High Intensity Rare Earth Magnetic Separation

Our Industrial Magnetic Roll Separator is a high-performance, roll-type dry magnetic separator engineered for efficient separation of weakly magnetic and paramagnetic minerals from non-magnetic materials. Designed to meet the demanding needs of industrial mineral processing, this separator uses fixed rare earth magnets to deliver a high-intensity magnetic field with steep gradient, ensuring superior separation accuracy and recovery rates.

Product Highlights:

• Advanced Magnetic Technology: Incorporates high-strength rare earth alloy magnets (NdFeB) known for their exceptional magnetic force and long-lasting performance.

• Roller Type Design: Available in single and double roller configurations with adjustable magnetic field zones to handle various mineral types and particle sizes.

• High Gradient Magnetic Separation: Enables separation of very fine, low magnetic susceptibility materials such as silica, quartz, feldspar, kaolin, and more.

• Flexible Configuration: Offered in standard sizes and custom-built models to match specific industry and throughput requirements.

• Space-Efficient Design: Compact construction with low installation height; easy to integrate into existing processing lines.

• Optional Multi-Stage Setup: Multi-roll systems available for maximum purity and enhanced iron contamination removal.

Applications:

• Silica Sand Purification

• Ceramic & Glass Raw Materials

• Quartz & Feldspar Separation

• Kaolin, Bauxite & Mica Processing

• Rare Earth & Industrial Mineral Refinement

• Abrasive and Refractory Material Processing

Key Variants Available:

• Magnetic Roll Separator

• High Gradient Permanent Magnetic Roller Separator

• Induced Roll Magnetic Separator

• Rare Earth Roll Magnetic Separator

• Single & Double Roller Magnetic Separators

Why Choose Our Separator?

Our magnetic roll systems are made in India using domestically sourced rare earth elements, offering superior performance, durability, and cost-effectiveness. With reliable separation efficiency, low maintenance needs, and industry-leading magnetic strength, they are a perfect fit for heavy-duty mineral processing applications.

Product Details:

High Intensity and High Gradient Roll Separators – Advanced Magnetic Separation for Industrial Applications

Star Trace is a pioneer in the indigenous manufacturing of High Intensity and High Gradient Magnetic Roll Separators, delivering cutting-edge separation technology to a wide range of industries. Specially designed for dry material processing, these roll separators are capable of efficiently separating ferromagnetic, paramagnetic, and weakly magnetic materials—making them ideal for complex mineral separation challenges.

Product Overview:

These separators utilize high-energy Neodymium (NdFeB) rare earth permanent magnets, arranged in a proprietary multi-pole configuration to generate strong magnetic fields with high gradients. This setup ensures maximum magnetic force and selective separation, even for the finest and most weakly magnetic particles.

Key Features:

• High Intensity Magnetic Field (up to 21,000 Gauss)

• High Gradient Configuration for precision separation

• Uses rare earth neodymium magnets for powerful magnetic attraction

• Dry operation – no water or chemicals required

• Energy efficient and low maintenance

• Available in single and double roll designs

• Compact, space-saving structure with easy installation

Applications:

• Silica Sand & Quartz Purification

• Feldspar, Kaolin, and Bauxite Processing

• Ceramic, Glass, and Refractory Industries

• Abrasive and Metallic Mineral Beneficiation

• Chemical and Powder Metal Industries

Product Variants & Related Equipment:

• Rare Earth Roll Magnetic Separator

• High Gradient Permanent Magnetic Roller Separator

• Induced Magnetic Roll Separator

• Single and Double Roller Magnetic Separator

• Dry High Intensity Rare Earth Roll Separator

• Custom-built magnetic systems for specific applications

Product Details:

Magnetic Roll Separator for Silica – High Intensity & Precision Separation

Our Magnetic Roll Separator for Silica is a high-performance, roll-type dry magnetic separator designed to separate fine paramagnetic minerals from non-magnetic materials with high efficiency. Specially engineered for silica sand processing, this separator features a fixed magnet system composed of powerful rare earth alloys, offering exceptionally high magnetic field intensity and gradient.

Key Features:

• High Magnetic Field Strength: Utilizes rare earth magnets (NdFeB alloys) that provide superior magnetic force, ideal for fine and weakly magnetic mineral separation.

• Precision Separation: Capable of separating even very fine iron particles and contaminants from silica with high recovery rates.

• Compact & Modular Design: Available in standard sizes with low installation height. Custom configurations available to meet specific processing requirements.

• Multiple Stage Options: Choose between single or multi-stage systems (with multiple rolls) to enhance separation efficiency and iron removal levels.

• Durable & Low Maintenance: Built for industrial operation with robust materials and minimal maintenance needs.

Applications:

• Silica Sand Purification

• Feldspar & Quartz Cleaning

• Kaolin Processing

• Bauxite & Mica Beneficiation

• Industrial Minerals

• Refractory & Ceramic Raw Materials

Why Choose Our Separator?

Our magnetic system is developed domestically using advanced rare earth technology, making it more powerful and cost-effective compared to conventional magnetic separators. Designed for high-throughput and high-purity output, it is ideal for industries demanding precision in magnetic separation.

Product Details:

Industrial Magnetic Grills – Round & Square Tube Type

We are a leading manufacturer, supplier, and exporter of Industrial Magnetic Grills, offering both round tube and square tube magnetic grates to meet a wide range of industrial magnetic separation needs.

Round & Square Magnetic Tubes

Our magnetic tubes are available in round or square profiles, ideal for customers who wish to fabricate their own custom magnetic systems for specialized applications requiring non-standard spacing or arrangements.

• Material: Constructed from high-grade 304 stainless steel for durability and corrosion resistance.

• Mounting:

  • Round tubes (1” diameter): Tapped with 1/4"-20 mounting holes

  • Square ceramic tubes (1/2”): Tapped with 3/8"-16 mounting holes

• Length: Standard tube sizes range from 4 inches to 48 inches.

These individual tubes are ideal for use in custom-built systems, especially where material flow and separation efficiency are critical.

Round Tube Type Magnetic Grates

Our round tube magnetic grates are designed for ferrous metal separation in bins, chutes, hoppers, drawers, and circular enclosures.

• Construction: Made with 1” diameter magnetic tubes spaced at 2” centers, framed in 1/8” thick, 2” wide 304 stainless steel.

• Sizes: Available in 30 standard diameters from 4 inches to 36 inches; custom sizes available on request.

• Optional Diverters: Enhance material flow direction but may increase bridging; proper flow conditions are important for best performance.

• Magnetic Strength: Uses high-performance rare earth magnets with a magnetic loss of only 0.5% per year.

Square Tube Type Magnetic Grates

Ideal for high-volume, heavy-duty applications, our square tube magnetic grates offer efficient separation and durability.

• Design: Square tubes are mounted with the leading edge toward the material flow to minimize bridging and maintain material consistency.

• Material Retention: Ferrous contaminants are held along the protected bottom area of the grate, away from the material stream.

• Construction:

  • Built from 304 stainless steel

  • Mounted in a 1/4” thick x 2.5” high stainless steel bar frame

• Availability: Offered in 66 standard square and rectangular sizes; custom sizes available.

Applications

Our Industrial Magnetic Grills are widely used in:

• Food Processing

• Pharmaceuticals

• Plastics

• Chemicals

• Minerals

• Ceramics

• Other industries requiring efficient ferrous separation at product entry points

Product Details:

Electro Overband Magnetic Separators

Star Trace is a trusted manufacturer and exporter of Electro Overband Magnetic Separators, designed for automatic and continuous removal of tramp ferrous contaminants from conveyed materials. These separators are ideal for applications where a stronger, deeper magnetic field is required, especially in environments with thick burden depths or heavy-duty processing needs.

Product Overview:

Electro Overband Magnetic Separators are powerful magnetic devices suspended over conveyor belts or material flow lines. They use a high-intensity electromagnetic coil to generate a deep-reaching magnetic field, allowing them to extract large or buried ferrous metals from bulk material streams. The extracted tramp iron is automatically carried away from the magnetic field and discharged via a self-cleaning belt mechanism.

Key Applications:

Electro Overband Magnetic Separators are commonly used in:

• Mining and Mineral Processing

• Steel Plants and Foundries

• Cement and Coal Handling

• Power Generation

• Recycling and Scrap Yards

• Aggregate and Quarry Operations

They are ideal for protecting crushers, grinders, and other downstream machinery by removing tramp iron from:

• Ores and minerals

• Coal and limestone

• Glass, plastic, and wood

• Aggregates and industrial waste

Features and Advantages:

• Electromagnetic Coil: Produces a deep, strong magnetic field for high-efficiency separation, even at high conveyor speeds or deep burden depths.

• Self-Cleaning Mechanism: Continuous discharge of separated ferrous materials via a heavy-duty rubber or PVC belt.

• Sturdy Construction: Built with high-grade steel and heat-resistant insulation to withstand harsh industrial conditions.

• High Voltage Operation: Designed to work with external oil-cooled or air-cooled rectifier systems.

• Low Maintenance: Minimal manual intervention required; suitable for 24/7 continuous operation.

• Custom Sizes Available: Configurable in various lengths, widths, and magnetic field strengths depending on application requirements.

Working Principle:

Material carried on the conveyor belt passes underneath the Electro Overband Separator. When ferrous contaminants come within the influence of the magnetic field, they are attracted and lifted onto the self-cleaning belt. This belt moves them away from the magnetic zone and discharges them safely to the side of the conveyor or into a collection bin.

Product Details:

Rare Earth Magnetic Grills

We are one of the leading manufacturers, suppliers, and exporters of Rare Earth Magnetic Grills. These grills are designed using high-grade neodymium iron boron (NdFeB) magnets, specifically Grade 52 licensed neodymium, known for their exceptional magnetic strength. The magnets are plated with a Nickel-Copper-Nickel triple layer, ensuring excellent corrosion resistance, durability, and a clean, polished appearance.

Composition of Rare Earth Magnets:

Rare Earth Magnets are made from alloys of elements belonging to the lanthanide group. The most commonly used elements in the production of these permanent magnets are neodymium and samarium. Depending on the application, these magnets are available in sintered or bonded forms, and are offered with various coating options. The Nickel-Copper-Nickel coating not only enhances durability but also provides superior protection against corrosion, making the magnets ideal for industrial use.

Features:

• Made using high-performance neodymium magnets

• Strong magnetic field despite compact size

• Corrosion-resistant Nickel-Copper-Nickel plating

• Available in custom sizes and shapes

• Suitable for food processing, pharmaceuticals, plastics, ceramics, and other industries requiring efficient magnetic separation

We specialize in the production of:

• Rare Earth Magnetic Grills

• Magnetic Grills with Rare Earth Magnets

• Custom Magnetic Separation Solutions

Our products are known for quality, reliability, and performance, meeting the needs of domestic and international clients.

Product Details:

Hopper Magnet – Efficient Magnetic Separation for Hoppers & Feed Systems

We are a trusted manufacturer, supplier, and exporter of Hopper Magnets, designed for effective separation of ferrous contaminants from free-flowing granular and powder materials in hoppers, feed bins, and vertical chutes.

Product Overview

Hopper Magnets are specially engineered magnetic grates designed to fit directly into hoppers, feed bins, or chutes, offering continuous protection against ferrous contamination. These magnets are an essential addition to material handling systems in industries where product purity and equipment protection are critical.

Key Features:

• Construction: Fabricated using high-quality 304 stainless steel for durability and corrosion resistance.

• Magnet Type: Equipped with powerful rare earth (Neodymium) magnets that ensure high-intensity magnetic separation even in compact areas.

• Design:

  • Round or square magnetic tubes arranged in a grid pattern

  • Can be customized to fit various hopper diameters and shapes

  • Easy to install and remove for cleaning and maintenance

• Magnetic Tube Spacing: Standard spacing of 1” diameter tubes on 2” centers for optimal separation efficiency

Applications:

Ideal for removing fine ferrous particles from:

• Plastics

• Food and grain products

• Chemicals and pharmaceuticals

• Ceramic materials

• Powdered metals and minerals

Hopper magnets are commonly used in injection molding, recycling, bulk processing, and material blending operations.

Benefits:

• Protects downstream equipment from damage due to ferrous particles

• Ensures product purity and quality

• Improves process reliability and reduces downtime

• Low maintenance and long-lasting performance

Product Details:

Magnetic Tubes and Grates

We are a leading manufacturer, supplier, and exporter of Magnetic Tubes and Grates, providing highly efficient solutions for the separation of ferrous contaminants from dry, free-flowing materials. Engineered for performance and durability, our magnetic tubes and grates are widely used in material handling systems across multiple industries.

Magnetic Tubes (Round & Square)

Our magnetic tubes are available in both round and square styles, designed for customers who wish to fabricate their own magnetic separation systems or require custom tube arrangements for special applications.

• Material: Made from high-quality 304 stainless steel for superior corrosion resistance

• Mounting:

  • Round tubes: 1" diameter with 1/4"-20 tapped holes

  • Square tubes: 1/2" ceramic core with 3/8"-16 tapped holes

• Length: Available in standard sizes ranging from 4 inches to 48 inches

• Magnetic Strength: Equipped with high-intensity neodymium or ceramic magnets for optimal separation performance

These tubes can be integrated into hoppers, chutes, bins, or custom-built systems for efficient removal of ferrous impurities.

Magnetic Grates (Round & Square Tube Types)

Magnetic grates are pre-fabricated assemblies of magnetic tubes used to separate tramp metal from dry materials in bins, hoppers, chutes, drawers, and other enclosures.

Round Tube Type Magnetic Grates

• Constructed with 1” diameter round tubes on 2” centers

• Framed in 1/8” thick, 2” wide 304 stainless steel

• Available in 30 standard diameters from 4” to 36”

• Can be equipped with diverters to direct material flow over the magnetic surface

• Extremely low magnetic loss: only 0.5% per year

These grates are suitable for general-purpose separation in moderate flow applications.

Square Tube Type Magnetic Grates

• Designed for heavy-duty and high-volume applications

• Square tubes are installed with the leading edge toward material flow to minimize bridging

• Constructed from 304 stainless steel, framed in 1/4” thick x 2.5” high bar steel

• Available in 66 standard square or rectangular sizes

• Ferrous particles are collected along the bottom, away from the active product flow

These grates are ideal for point-of-entry product receiving areas where efficient separation is critical.

Applications

Magnetic Tubes and Grates are widely used in:

• Food Processing

• Plastics and Polymer Industries

• Pharmaceuticals

• Chemicals and Minerals

• Ceramics and Refractories

• Agriculture and Grain Processing

Key Benefits

• High magnetic strength ensures efficient separation of tramp metal

• Durable construction for long service life

• Easy to install, clean, and maintain

• Custom sizes and designs available

• Increases product purity and protects downstream equipment

Product Details:

Hopper Magnet / Grill Magnet

We are a leading manufacturer, supplier, and exporter of Hopper Magnets (Grill Magnets) designed to ensure efficient ferrous metal separation from free-flowing materials in hoppers, chutes, bins, and feed systems. Built with precision using high-grade magnetic materials and stainless steel construction, our hopper magnets are widely used in industries where product purity and equipment protection are essential.

Product Description

Star Trace Hopper Magnets, also known as Grill Magnets, are compact, high-strength magnetic separation devices used to trap and remove ferrous contaminants from powders, granules, and bulk materials. They are typically placed inside hoppers, silos, or material feeding points for continuous magnetic filtration.

• Construction:
  Made from 304 stainless steel for excellent durability and corrosion resistance.
  Magnet tubes are available in round or square configurations, tailored to specific applications.

• Magnetic Tubes:

  • Round Tubes: 1" diameter with 1/4"-20 tapped mounting holes

  • Square Ceramic Tubes: 1/2" diameter with 3/8"-16 tapped mounting holes

  • Tube Lengths: Standard sizes range from 4" to 48"

Round Tube Type Hopper Magnet

• Constructed with 1" diameter magnetic tubes on 2” centers

• Mounted in a 1/8" thick x 2" wide 304 stainless steel frame

• Available in 30 standard diameters from 4” to 36”

• Optional diverters help guide product flow across magnets for enhanced separation

• Uses high-intensity rare earth magnets with minimal magnetic loss (approx. 0.5% per year)

Square Tube Type Hopper Magnet

• Designed for heavy-duty, high-volume applications

• Installed with leading edge toward material flow to reduce bridging

• Ferrous contaminants collect along the bottom, away from the flow stream

• Built with a 1/4” thick x 2.5” high stainless steel bar frame

• Available in 66 standard square or rectangular sizes

• Ideal for point-of-entry material receiving areas

Applications

Hopper Magnets / Grill Magnets are widely used in:

• Plastics and polymer processing

• Food and beverage industries

• Pharmaceuticals

• Ceramics and chemicals

• Minerals and metal powders

Key Benefits

 

• Prevents ferrous contamination in final products

• Protects downstream equipment from damage

• Improves product quality and process efficiency

• Easy to install, clean, and maintain

• Custom sizes available to suit specific process requirements

Product Details:

Iron Ore Magnetic Separators: 
We offers turnkey solutions for iron ore processing plants. We are one of the leading project suppliers for chromite ore plants and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of iron ore processing plant & equipment.
 Iron Ore Processing Equipments:
:: Grizzly Feeder
:: Vibrating Screen
:: Jaw Crusher
:: Cone Crusher
:: Ball Mill
:: Floatation Machine
:: Slurry Pumps
:: Hydrocyclone
:: Wet Drum Magnetic Separator
:: Belt Conveyors

Star Trace Specialized in fabrication of Iron Ore Magnetic Separators, manufacturers of Iron Ore Magnetic Separators, suppliers of Iron Ore Magnetic Separators, exporters of Iron Ore Magnetic Separators, Iron Ore Magnetic Separators in india.

Product Details:

High Tension Electrostatic Drum Separators:
We are established company involved in designing, developing and supplying excellent quality Industrial Electrostatic separator and offer it at market leading prices.  Electrostatic drum separators are designed for separating mixtures of bulk materials, which are differing by their electrical properties. These superior quality high tension electrostatic drum separator are manufactured following international norms and standards to satisfy the customers and maintaining products quality.

Features:
This high tension electrostatic drum separator is capable of producing high grade concentrators with fast recovery of valuables owing to three -step re-cleaning and facility for heating materials. Besides these feature, it also consumes little electric power and is environment-friendly.

Application:

• Beneficiation of ferrous, non -ferrous and rare metal ones.
• Recovery of metals from industrial wastes (electronic or electrical engineering scrap, cables etc.
• Recovery of dielectric materials (e. g. plastics) for recycling.
• Purification of metal and non -metal powders.
• Separation of industrial minerals (quarts, feldspar, mica etc.).
• Shape and size classification.

Star Trace Specialized in fabrication of High Tension Electrostatic Drum Separators, manufacturers of High Tension Electrostatic Drum Separators, suppliers of High Tension Electrostatic Drum Separators, exporters of High Tension Electrostatic Drum Separators, High Tension Electrostatic Drum Separators in india.

Product Details:

Coolant Magnetic Separators :
 Star Trace is a leading manufacturer and supplier of Coolant Magnetic Separators, designed to efficiently remove ferrous particles from machining coolants. These separators enhance coolant quality, extend the life of cutting tools and grinding wheels, and improve component surface finish.

Widely used in automotive, engineering, textile machinery, bearing manufacturing, and metalworking industries, our separators are compatible with both Indian and imported machines.

Key Features

• High-intensity magnetic drum ensures effective ferrous particle separation

• Compact design suitable for integration with new or existing machines

• Reduces coolant tank cleaning frequency

• Improves surface finish of components

• Prolongs coolant and tool life

• Available as standalone or pre-filter unit with paper band or hydro cyclone filters

Applications

• Cylindrical & surface grinding machines

• Centerless & internal grinders

• Thread grinders

• Honing & lapping machines

• Rolling mills & wire drawing units

Available Models

Flow capacities from 50 LPM to 1500 LPM. Custom-built models can be designed as per client requirements.

Product Details:

Silica Sand Magnetic Separator

Star Trace Ltd. (STL) is a leading manufacturer of ore dressing and mineral processing equipment, including the highly efficient Silica Sand Magnetic Separator. Our magnetic wet separators are engineered with advanced design and proven performance, catering to the evolving needs of the mining and mineral industries.

These separators play a crucial role in removing ferromagnetic impurities from silica sand, ensuring high product purity and quality. Designed in collaboration with the Swedish mining industry, STL magnetic separators deliver superior metallurgical performance, high throughput, and reliable operation.

Key Features:

• Wet Permanent Magnetic Separator available in diameters 916 mm and 1200 mm, with lengths up to 3000 mm

• Three-stage designs: Cobbling, Roughing, and Finishing/Cleaning

• Drum options: Single or multiple stages for magnetite, taconite, and dense media recovery

• Magnetic system: Stationary strontium-ferrite permanent ceramic magnets

• Drum shell: Non-magnetic stainless steel with wear-resistant rubber or SS covers

• Drum housing: Rigid aluminum alloy end caps with heavy-duty frame construction

• Drive unit: Integrated with the tank and magnet system for compact layout

Laboratory & Pilot Models:

• Pilot scale separator: Dia. 916 mm x 300 mm — ideal for small-scale and pilot plant operations

• Lab units: Dia. 600 x 285 mm and Dia. 200 x 100 mm — suitable for batch or continuous testing

• Testing results closely simulate full-scale plant performance

Operational Flexibility:

• Available in Concurrent, Countercurrent, and Counter-rotation flow configurations

• Magnet yoke is adjustable ±35° to optimize magnetic field for specific ore types

• Modular construction allows multi-stage installations for flexible process layouts

Applications:

• Silica Sand Purification

• Magnetite Processing

• Dense Media Recovery

• Taconite and Iron Ore Treatment

• Industrial Mineral Separation

Star Trace is a trusted manufacturer, supplier, and exporter of Silica Sand Magnetic Separators in India, offering robust, high-capacity solutions tailored for modern mineral processing demands.

Product Details:

Industrial Plate Magnet:We are well-reputed manufacturer and supplier of brilliant quality stainless steel  Industrial Plate Magnet using refined quality raw materials to ensure both quality of   Industrial Plate Magnet and customers’ satisfaction.  Industrial Plate Magnet Our company offers these permanent Industrial Plate Magnets at customers-budget friendly prices. We have highly qualified and experienced professionals who hold specialization the domain of  Industrial Plate Magnets manufacturing industry. Industrial Plate Magnet These magnets are designed for easy installation in your granulator’s feed tray, and are an economical way to prevent tramp metal from damaging your equipment and contaminating your product. (Industrial Plate Magnet)

Features: (Industrial Plate Magnet)Low profile design for smooth product flow over the face of the magnetEasy 4 bolt installation with mounting hardware (included)

Specifications: (Industrial Plate Magnet)300 Series stainless steel housing400 Series stainless steel poles6 mm-20 Stainless steel cap screws and lockNuts provided for installation

We are Specialized in fabrication of Industrial Plate Magnet,manufacturers of Industrial Plate Magnet, suppliers of Industrial Plate Magnet,exporters of Industrial Plate Magnet,Industrial Plate Magnet in india.

Product Details:

Rare Earth Plate Magnets / High-Intensity Magnetic Plate Separators

Star Trace is a trusted name in the industry as a leading manufacturer, supplier, and exporter of Rare Earth Plate Magnets, designed to deliver exceptional magnetic separation performance in demanding industrial applications. Engineered using high-intensity Neodymium (NdFeB) rare earth magnets, these plate magnets provide a superior magnetic field strength compared to standard ceramic magnets—ensuring the maximum removal of ferrous contaminants.

Product Overview

Rare Earth Plate Magnets are permanent magnetic separators used for extracting fine iron particles and weakly magnetic impurities from dry, free-flowing materials. They are ideal for gravity feed systems, including chutes, hoppers, granulator feed trays, and conveyor transitions. These high-strength magnetic plates prevent tramp metal from damaging equipment and improve product purity in critical applications.

We Specialize In:

• Rare Earth Plate Magnets (Neodymium)

• Strong Magnetic Plates

• Magnetic Plate Separators

• Plate-Type Magnetic Separators

• Plate Magnets for Magnetic Separation

Key Features

• High-intensity Rare Earth magnets for enhanced separation efficiency

• Low-profile design enables smooth material flow

• Easy 4-bolt installation with complete mounting hardware

• Constructed using premium 300/400 series stainless steel

• Effective even at higher operating temperatures and product depths

Specifications

• Magnet Type: Rare Earth Neodymium (Grade NdFeB)

• Magnetic Strength: Up to 12,000 Gauss surface intensity

• Housing: 300 Series Stainless Steel (corrosion-resistant)

• Pole Construction: 400 Series Stainless Steel (optimized magnetic flux)

• Mounting: 6 mm-20 stainless steel cap screws and lock nuts (included)

Applications

Rare Earth Plate Magnets are widely used in:

• Food & Beverage Processing (sugar, spices, grains)

• Pharmaceutical and Chemical Industries

• Plastic and Polymer Manufacturing

• Mining and Mineral Processing

• Recyclable Materials & Powder Handling Systems

Product Details:

Magnetic Plate / Plate Magnets for Magnetic Separation

Star Trace is a trusted and well-reputed manufacturer, supplier, and exporter of high-quality Magnetic Plates, made from premium-grade stainless steel to ensure durability, performance, and customer satisfaction. Our Magnetic Plates are engineered for effective tramp metal separation and are available at competitive, budget-friendly prices.

Product Overview

Magnetic Plates are permanent magnetic separators designed for easy installation in gravity feed systems such as granulator feed trays, chutes, and hoppers. These plates offer a reliable and economical solution to remove ferrous contaminants, protect processing equipment, and maintain product quality.

Ideal for a wide range of industries, including food, chemical, plastic, recycling, and pharmaceuticals, our magnetic plates are rugged, compact, and easy to maintain.

We Deal In:

• Magnetic Plate

• Plate Magnets for Magnetic Separation

• Strong Magnetic Plates

• Steel Magnetic Plates

• Plate-Type Magnetic Separators

Key Features

• Low-profile design allows smooth product flow over the magnetic surface

• Easy 4-bolt installation with complete mounting hardware included

• Compact, durable, and space-efficient

• Long-lasting magnetic performance

• Suitable for both light-duty and heavy-duty applications

Specifications

• Housing Material: 300 Series Stainless Steel – corrosion-resistant and durable

• Magnetic Poles: 400 Series Stainless Steel – optimized for magnetic field strength

• Mounting Hardware: Includes 6 mm-20 stainless steel cap screws and lock nuts

• Installation: Standard 4-bolt mounting for secure and quick setup

Applications

Magnetic Plates are widely used in:

• Granulator and plastic feed systems

• Grain, flour, and food processing

• Chemical powders and bulk solids

• Recycling plants and material handling

• Mineral and pharmaceutical industries

They are perfect for removing tramp iron particles from dry, free-flowing products and preventing equipment wear or damage.

Product Details:

High Intensity Magnetic Roll Separator – Precision Separation for Fine Minerals

Our High Intensity Magnetic Roll Separator is an advanced dry-type magnetic separation system specifically engineered for the separation of weakly magnetic and fine-grained minerals. Utilizing rare earth neodymium magnets, this roll-type separator delivers a powerful and focused magnetic field with a high gradient, enabling efficient removal of iron and other magnetic impurities from non-magnetic materials.

Key Features:

• Extreme Magnetic Strength: Built with NdFeB (Neodymium Iron Boron) rare earth magnets, providing a high-intensity magnetic field (up to 21,000 Gauss) for maximum separation power.

• Fine Particle Separation: Designed for very fine, low-magnetic materials, such as silica, quartz, feldspar, kaolin, and other industrial minerals.

• Roller-Based Design: The rotating magnetic roll attracts magnetic particles while non-magnetic particles fall freely, ensuring clean separation with high recovery rates.

• Modular Construction: Available in single, double, and multi-stage roll configurations depending on material purity and throughput requirements.

• Compact & Easy to Install: Engineered with a low installation height and robust frame, allowing for seamless integration into new or existing processing systems.

Applications:

• Silica Sand and Quartz Cleaning

• Feldspar and Kaolin Purification

• Bauxite, Mica, and Refractory Material Processing

• Industrial Mineral and Ceramic Raw Material Beneficiation

• Glass, Abrasives, and Electronics Industries

Advantages:

• High magnetic field gradient for maximum separation efficiency

• Suitable for dry, fine-particle processing

• Built for continuous operation with minimal maintenance

• Domestic manufacturing ensures cost-effective and timely supply

• Optional custom design available for specific material characteristics and plant layout

High Intensity Magnetic Roll Separators are the go-to solution for industries that demand precision, purity, and performance in mineral separation processes.

Product Details:

Magnetic Separators

Star Trace is a trusted name in the industry, specializing in the fabrication and supply of high-quality Magnetic Separators designed for diverse industrial applications. Our separators are widely used to extract ferrous contaminants and improve product purity in various industries such as mining, recycling, food processing, chemical, and pharmaceuticals. We offer a complete range of magnetic separation solutions that are engineered for performance, durability, and efficiency.

Types of Magnetic Separators We Offer:1. Overband Magnetic Separator

Installed above conveyor belts, vibratory feeders, or chutes, the Overband Magnetic Separator is designed to automatically remove ferrous metal parts from bulk materials. Ideal for continuous removal of tramp iron, these separators ensure cleaner end products and protect downstream equipment.

2. Liquid Line Magnetic Separator

Our Liquid Line Magnetic Separators are specially designed for high-volume, heavy-duty liquid and semi-liquid processing systems. These separators ensure effective removal of ferrous particles from liquids such as coolants, syrups, slurries, and chemicals to maintain purity and equipment safety.

3. Eddy Current Separator

Star Trace offers high-performance Eddy Current Separators for efficient separation of non-ferrous metals such as aluminum and copper from waste streams. Widely used in recycling and material recovery facilities, these separators deliver consistent separation performance with minimal maintenance.

4. Wet High Intensity Magnetic Separator (WHIMS)

We manufacture WHIMS systems ideal for beneficiating weakly magnetic minerals and purifying non-metallic minerals. Our Wet High Intensity Magnetic Separators are built with advanced magnetic circuit design and high-intensity fields to ensure maximum recovery and product purity.

5. Roll Separator

Our indigenous Roll Separators are high-intensity and high-gradient devices that efficiently separate dry materials. These separators are suitable for fine mineral processing and are extensively used in ceramic, glass, food, and plastic industries for economical, high-efficiency separation.

6. Magnetic Drum Separator

The Permanent Drum Type Magnetic Separator is a non-electric solution used to separate tramp iron from bulk materials. It ensures the purity of end products and protects process equipment. Highly effective in large-volume processing of dry or wet materials.

7. Wet Drum Separator

As a leading manufacturer of ore dressing equipment, Star Trace provides Wet Drum Magnetic Separators engineered for iron ore beneficiation and mineral recovery. These separators feature robust design and high recovery rates even under tough operating conditions.

8. Electro Magnetic Scrap Drum Separator

Our Electro Magnetic Scrap Drum Separator is developed for handling high volumes of ferrous scrap material. Built with powerful electromagnetic systems and heavy-duty construction, this separator is ideal for recycling plants and ferrous recovery from waste streams.

Why Choose Star Trace Magnetic Separators?

• Over two decades of manufacturing expertise

• Superior magnetic strength and consistent performance

• Engineered with high-quality raw materials

• Wide range of configurations and capacities

• Tailored solutions for industry-specific needs

 

We are recognized manufacturers, exporters, and suppliers of industrial magnetic separators and are committed to providing reliable separation solutions across the globe.