Blending Machines

Product Details:

The Ribbon Blender is one of our precision engineered range of Blending Machines that incorporates U shaped container and sturdy and horizontal ribbon agitating blades. These are highly efficient in blending solid and solid material and achieve excellent cohesion and uniform viscosity. It is easy to clean and used extensively in food, pharmaceuticals, mining, and many more industries. We use the finest components and other raw materials to manufacture this under rigid quality norms and offer at reasonable rates to our clients.

Features:

• Big coefficient of loading
• Small occupied area
• It is difficult to clean when it is used to mix viscous or adhesive material

Applications:

• Pigments and resins
• Chemicals
• Detergents additives
• Herbicides
• Insecticides
• Teflon flakes
• Roofing products
• Architectural coatings
• Detergents additives
• Hazardous waste stabilization
• Cement and grout
• Brake lining compounds
• Compounds
• Carbon black and graphite
• Wood flour and pigments

Product Details:

Ribbon Blender – Precision Mixing for Industrial & Food Applications

Star Trace offers high-quality Ribbon Blenders engineered for efficient and uniform blending of powders, granules, and pastes across a wide range of industries. Our horizontal blenders are fully customizable and available in Commercial Duty, Standard Duty, Heavy Duty, and Extra Heavy Duty constructions to meet specific application needs.

Each unit is sized and engineered to customer specifications, ensuring optimal performance, durability, and integration into existing production systems.

Construction Options:

• Available in Carbon Steel or Stainless Steel construction

• Optional jackets for heating or cooling applications

• Customizable seals, spray lines, and discharge gates

• Designed for easy cleaning and low maintenance

Key Features:

• Uniform Mixing: Twin ribbon agitators provide thorough axial and radial blending

• Custom-Built: Every unit tailored to your batch size, material type, and process requirements

• Versatile Discharge Options: Manual, pneumatic, or motorized gates

• Energy Efficient: High throughput with low power consumption

• Built for Longevity: Rugged construction for continuous, heavy-duty operations

Applications:Industrial:

• Pigments & Resins

• Chemicals & Additives

• Detergents & Cleaning Agents

• Herbicides & Insecticides

• Roofing Materials

• Hazardous Waste Stabilization

• Brake Lining & Cement Compounds

• Teflon Flakes, Carbon Black, Graphite

• Wood Flour, Tobacco, and Architectural Coatings

Food & Pharma:

• Spices, Tea Leaves, Coffee

• Baking & Cereal Ingredients

• Vitamins & Nutraceuticals

• Pharmaceuticals & Medicinal Powders

Why Choose Star Trace Ribbon Blenders?

• Custom-engineered solutions to fit your blending requirements

• Decades of experience in industrial equipment manufacturing

• Reliable performance with minimal maintenance

• One of the top manufacturers, suppliers, and exporters of Ribbon Blenders in India

About Us:

 

Star Trace Pvt. Ltd. is a leading fabricator of Ribbon Blenders in India, offering innovative and efficient mixing solutions to the food, chemical, pharmaceutical, and construction industries.

Product Details:

Twin Shaft Mixers – High-Performance Industrial Mixing Solutions

Product Description:

Star Trace offers robust and efficient Twin Shaft Mixers designed for fast, thorough, and homogeneous mixing of a wide range of materials. These mixers feature dual counter-rotating rotors with specially angled paddles, which ensure maximum coverage and blending action. The unique overlapping motion at the center of the mixer creates intense material fluidization, ensuring consistent and repeatable results.

In the peripheral zone, materials move counter-clockwise, while in the central fluidized zone, materials are lifted, dropped, and moved in all directions—up/down, left/right, and forward/back. This dynamic movement allows particles to interact freely, producing a highly homogeneous mix regardless of batch size.

Key Features:

• Dual-rotor design with overlapping mixing zones

• Optimized paddle angles for complete bottom-to-top coverage

• Excellent mixing homogeneity within seconds

• Highly flexible filling volume: Operates efficiently from 40% to 140% of nominal filling level

• Handles small and large batch sizes with equal efficiency

• Fast mixing cycles, even with variable material types or densities

Applications:

• Concrete and construction material mixing

• Dry mortar and chemical processing

• Sludge treatment and environmental waste blending

• Food and feed ingredient mixing

• Powder and granule homogenization

Technical Notes:

• Nominal capacity refers to filling just above rotor shafts

• Total mixing volume is larger than nominal capacity

• Mixing time may slightly increase for extreme batch sizes

Why Choose Star Trace?
We are specialized manufacturers, suppliers, and exporters of Twin Shaft Mixers in India, offering precision-engineered mixing systems that meet the demanding requirements of various industries.

Product Details:

Double Cone Blender – Uniform & Gentle Mixing for Powdered and Granular Materials

Star Trace offers high-performance Double Cone Blenders designed for gentle and uniform mixing of dry powders and granules. Widely used across industries such as pharmaceuticals, nutraceuticals, chemicals, cosmetics, food, pesticides, plastics, and ceramics, the Double Cone Blender is the ideal choice for efficient and contamination-free blending.

Its unique conical design at both ends ensures uniform mixing, easy discharge, and minimal material retention – making it especially suited for products with varying particle sizes and densities.

Applications:

• Pharmaceuticals & Nutraceuticals: Blending of excipients, powders, and granules

• Food & Beverage: Spices, flavorings, baking ingredients, dietary supplements

• Chemicals & Cosmetics: Pigments, plastic powders, herbal formulations

• Pesticides, Plastics, Ceramics & More

Special Features:

• Double Cone Shape: Promotes homogenous mixing and complete material discharge

• Butterfly Valve: Smooth, leak-proof discharge with minimal material hold-up

• High-Quality Contact Parts: Made of stainless steel (SS304/SS316) for hygiene and durability

• Mirror Finish (Inside) & Matt Finish (Outside): Easy to clean and meets cGMP standards

• Control Panel: Integrated panel for easy operation and process monitoring

• Safety Railing & Guarding: Ensures operator safety during mixing

• Strong & Seamless Welding: All joints are argon welded, ground, and polished

Technical Specifications:

• Motor Options: 1 HP, 2 HP, 3 HP, 5 HP, 7 HP, 10 HP

• Gearbox: Standard make, durable and low-maintenance

• Structure: Available in Mild Steel (MS) or Stainless Steel (SS) construction

• Finish Options: Mirror polish internal surface, matte or mirror external as per requirement

• Drive Mechanism: Belt or chain drive with safety guards

Advantages:

• Suitable for fragile or sensitive materials

• Uniform mixing with no dead spots

• Gentle tumbling action ensures product integrity

• Easy to clean and maintain

• Versatile batch capacity

• Meets GMP and FDA standards for hygiene and safety

Why Choose Star Trace Double Cone Blender?

• Decades of industry expertise in blending technology

• Customization available as per process and batch size

• Trusted manufacturer, supplier, and exporter of Double Cone Blenders in India

• Backed by reliable technical support and after-sales service

About Us:

Star Trace Pvt. Ltd. is a leading manufacturer and exporter of Double Cone Blenders, offering precision-engineered solutions for powder mixing and granulation. Our blenders are built to perform in demanding environments while ensuring hygiene, safety, and efficiency.

Product Details:

The spice blender is made of high quality stainless steel. It is widely used in the whole production line of fried food, such as potato chips, onion chips, etc. It can season any kind of food. And can mix the raw material and flavour evenly in the short time.

Features:

• The fried food seasoning machine is easy to operate and can avoid the damage of food.
• The oil spraying amount can be adjusted by automatic discharging.
• It is designed to avoid the disadvantages of ball seasoning machine which can’t turn the raw materials efficiently.
• Automatic lean to output the material.
• It also has the advantages of stable operation, low noise and simple compact structure.

Advantage:

Elena and Healthy:
This product is under stirred form, solved convert stirring the shovel pot waste oil drip and not easy to clean, etc.

Mixing Uniform Non Sticky Pot:

Under drive transmission scraping bottom type stir, heat conduction oil as medium, completely solve the problem of high viscosity material viscosity pot, stir uniform, no stir dead corner and make the material mixed more fully.

Ensure Food Fillings Quality:

• Two way independent control of heating system, can be adjusted to the heating temperature, automatic temperature control.

Easy to Operate, Safe and Practical:

• Halogen light, no explosion, no fire danger, easy to install and operate, hand shake wheel discharging, quick and practical.

Product Details:

Kneader Machine

our comprehensive range of kneader machine finds application in various industries such as rubber, plastic etc. appreciated for its high efficiency and noiseless operation, our kneader machine is widely demanded in the foreign markets. this machine can be availed in different capacities as per your requirement at market leading prices.

Working Principle:

This machine comprises of a double 'u' shaped container welded and machined together inside which rotates two 'z' shaped sigma blades in opposite directions. The clearances between the walls and the container are kept to a minimum to ensure maximum effciency in kneading and mixing. the shafts of the blades are fitted in bearing blocks which are each provided with roller bearings, steel glands/teflon rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ismc sections and are free from vibrations. for cooling and heating jackets are provided. These types of machines are available in m.s. and s.s.contruction. the kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 250 kgs we provided hydraulic tilting. Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.

Salient Features:

• Effective mixing through close loop hydro-electric feed back system.
• Tilting - hydraulic tilting mechanism
• Main rotor drive - hydraulic by way of high torque low speed hydraulic motor.
• Feeding hopper - hydraulically operated with auto compensated hydraulic system.
• Compact construction - occupying less space. a complete integrated unit.
• Minimum maintenance due to lesser frictional mechanics.
• Minimum operational cost due to single power pack motor.
• No air compressor required.
• Savings on power & maintenance.

Type:

• Back feed type kneader
• Internal mixing - chute type kneader
• In process liquid injection type

Application:

• Rubber industries
• Plastic industries
• Eva industries
• Footwear industries
• Tyre & tube industries
• Varnishes & paints
• Resins, glues, adhesives
• Polyurethanes
• Pharmaceuticals
• Inks
• Chemicals
• Foods
• Lacquers
• Colourants
• Cosmetics

Product Details:

V Blender – Precision Mixing for Dry Powders and Granules

Star Trace presents the high-efficiency V Blender, specially designed for uniform mixing of dry powders and granular materials. Widely used in the pharmaceutical, food, chemical, and nutraceutical industries, this blender is known for its unique V-shaped design, high blending uniformity, and hygienic construction.

The V Blender ensures thorough mixing without dead spots and is ideal for delicate or light materials that require gentle yet effective blending.

Key Features:

• Unique V-Shaped Design: Ensures consistent and thorough mixing with no dead corners

• High Mixing Efficiency: Even distribution of materials with minimal mixing time

• Hygienic Construction: Made from stainless steel with polished internal and external surfaces for easy cleaning and contamination-free operation

• Attractive Appearance: Compact, polished, and industrially aesthetic design

• Simple Operation: Easy to load, operate, discharge, and clean

• Safe & Reliable: Designed to meet GMP and industrial standards

Applications:

• Pharmaceuticals: Dry powders, APIs, granules

• Food Industry: Spices, powdered ingredients, nutrition blends

• Chemicals: Fine powders, additives, polymers

• Cosmetics, Nutraceuticals, and Herbal Products

Advantages:

• Gentle mixing ideal for fragile materials

• Highly uniform blending without segregation

• No heat generation, preserving product integrity

• Low maintenance and long service life

• Suitable for a wide range of batch sizes and material types

Specifications:

• Model: V-600 (and other capacities available)

• Material: Stainless steel (GMP grade)

• Finish: Mirror-polished internal and external surfaces

• Mixing Capacity: Available in various sizes from lab-scale to industrial scale

• Operation: Manual or automated, with safety interlocks and discharge valves

Why Choose Star Trace V Blender?

• Customizable to match your process and volume requirements

• Designed and built to global quality and hygiene standards

• Proven performance across diverse industries

• Trusted manufacturer, supplier, and exporter of V Blenders in India

About Us:

Star Trace Pvt. Ltd. is a leading manufacturer of V Blenders and other precision mixing equipment. We specialize in delivering efficient, GMP-compliant, and easy-to-maintain solutions for blending dry powders and granules in the pharmaceutical, food, chemical, and cosmetic sectors.

Product Details:

Twin Drum Mixer – Advanced Fluidized Mixing for High Homogeneity

Star Trace offers the highly efficient and innovative Twin Drum Mixer, specifically engineered for achieving fast, consistent, and homogeneous mixing of dry and semi-wet materials. This mixer features twin drums with two counter-rotating rotors and specially angled paddles that create a unique fluidized mixing zone, delivering unmatched performance across a wide range of applications.

Working Principle:

The twin rotors overlap in the center of the mixer, and the paddles are strategically angled to sweep the entire mixing chamber, ensuring complete blending of materials. The mixing occurs in two synchronized zones:

• Zone A (Fluidized Zone): Particles are suspended in a fluidized state with multidirectional movement—up/down, left/right, forward/backward—ensuring complete and random dispersion with minimal dead zones.

• Zone B (Perimeter Zone): A counter-clockwise movement along the drum perimeter ensures the consistent feeding of materials into the fluidized zone.

The interaction between these two zones ensures rapid and uniform mixing, even for materials with large differences in bulk density, particle size, or flow characteristics.

Key Features:

• High Mixing Efficiency: Superior blending with a high level of homogeneity in a short time

• Flexible Batch Size: Can operate from 40% to 140% of the nominal filling level without compromising quality

• Robust Construction: Built for heavy-duty industrial use with minimal maintenance

• Consistent Performance: Reliable results across small or large batch sizes

• Low Residue Design: Optimized paddle and drum design to minimize material buildup

Applications:

• Dry mortar and construction chemicals

• Fertilizers and soil stabilizers

• Minerals and ores

• Detergents and cleaning agents

• Food powders and feed additives

• Pharmaceuticals and nutraceuticals

• Plastics and composite materials

Advantages:

• Fast and thorough mixing in seconds

• Accommodates wide range of batch volumes

• Ideal for materials requiring precision blending

• Easy to clean and maintain

• Energy efficient and cost-effective operation

Why Choose Star Trace Twin Drum Mixers?

• Engineered with cutting-edge mixing technology for modern industry needs

• Custom-built to match your exact application requirements

• Supported by extensive technical expertise and after-sales service

• Trusted manufacturer, supplier, and exporter of Twin Drum Mixers in India

About Us:

Star Trace Pvt. Ltd. is a leading fabricator and exporter of Twin Drum Mixers, known for delivering high-performance and energy-efficient mixing solutions tailored to the needs of construction, chemicals, mining, and more.